Fireproofing System for Cables Using Compressible Inner Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for protecting cables and structural components from fire and heat damage are not reliable, efficient, or cost-effective, and there is a need for a more effective system to safeguard these elements against various threats.

Innovation Solution

A fireproofing system comprising an inner layer resistant to heat, made from materials like ceramic or silica-based materials, and an outer shell that can maintain structural stability at high temperatures, with optional additional layers such as felt or metallic components for enhanced protection, designed to encase or partially encase elongate members like cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fireproofing methods are used, then protection against fire damage is provided, but the systems are not reliable, efficient, or cost-effective

Engineering Contradiction:
Improvefireproofing reliabilityVSAvoidfireproofing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fireproofing system is divided into multiple functional layers: an inner collapsible layer that compresses under heat to maintain structural integrity, and an outer protective layer that provides additional fire resistance and structural support. This segmentation allows each layer to perform its specific function optimally, improving overall reliability while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system combines different materials with complementary properties: the inner layer uses heat-responsive collapsible material (such as intumescent or thermally responsive polymers) that changes structure under heat, while the outer layer uses fire-resistant materials (such as ceramic coatings, fire-rated plastics, or metal alloys). This composite approach achieves superior fireproofing reliability by leveraging the strengths of each material type.

Inventive Principle:
Principle #40Composite materials

2Temperature

If thicker protective layers are used, then heat resistance is improved, but the size and weight of the protective system increase

Engineering Contradiction:
Improveheat resistanceVSAvoidprotective system weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The inner layer is designed to dynamically respond to temperature changes by collapsing or compressing when exposed to fire conditions. This dynamic behavior allows a relatively thin layer to provide disproportionate protection during fire events, as the material densifies and increases its protective capability in situ, rather than requiring a permanently thick structure that would add constant weight.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fireproofing system utilizes materials that change their physical parameters (density, volume, thermal conductivity) in response to temperature. The inner collapsible layer undergoes parameter changes under heat exposure, transforming from a less dense state to a more dense, protective state. This allows effective heat resistance with minimal initial thickness and weight, as the protective properties are activated only when needed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively protects structural components by providing high heat resistance and durability, maintaining structural integrity even at extreme temperatures, while reducing the overall size and weight of the protective system through compressible inner layers.

Implementation Method 1

at least one inner layer configured to at least partially wrap around itself to form an inner passage, the at least one inner layer configured to generally resist heat

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11465002B2Systems and methods for fireproofing cables and other structural members
Publication Date: 2022.10.11 DYMAT CONSTRUCTION PRODUCTS INC
  • US11465002B2 patent drawing
  • US11465002B2 patent drawing
  • US11465002B2 patent drawing

AI summary

According to some embodiments, a fireproofing system for protecting an elongate member, comprising at least one inner layer configured to at least partially wrap around itself to form an inner passage, the at least one inner layer configured to generally resist heat, and an outer shell or member defining an interior opening, wherein the first layer is configured to be positioned within the interior opening of the outer shell or outer member, wherein an elongate member is configured to pass through the inner passage.