Fishing Reel Drag Knob Split Design for Wear Replacement

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Solution Overview

Problem

Conventional drag knobs in fishing reels suffer from economic inefficiency, design issues, and operability problems due to uniform construction, leading to excessive frictional wear and potential damage when used with fishing gloves, necessitating replacement of the entire knob and compromising design aesthetics.

Innovation Solution

The drag knob is designed with a split operating member comprising a cover and an insert, where the fixing member and sounding member overlap with the knob, allowing for separate replacement of the knob and enhancing grip and sound production, thereby improving economic efficiency, design, and operability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the operating member is constituted from a single member, then the structure is simple, but the knob undergoes excessive frictional wear and requires replacement of the entire drag knob

Engineering Contradiction:
Improvestructure simplicityVSAvoidknob replacement cost
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The operating member is divided into two separate components: a cover and an insert. The cover is a outer component that protects the insert, while the insert is the inner component that directly contacts the user's hand and experiences frictional wear. This segmentation allows the insert to be replaced independently when worn, without replacing the entire drag knob assembly, thereby reducing replacement costs and improving ease of repair.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the fixing member and sounding member are disposed to overlap with the knob, then the space for gripping is improved, but the arrangement becomes more complex

Engineering Contradiction:
Improvegrip accessibilityVSAvoidcomponent arrangement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fixing member and sounding member are positioned in the axial direction (depth dimension) rather than only in the radial direction. By arranging these components to overlap with the knob when viewed from the axial direction, the design creates a recessed area that enhances grip accessibility without significantly increasing the overall radial size of the drag knob. This dimensional arrangement optimizes the balance between operational ease and structural compactness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for the replacement of only the worn-out knob, offers design flexibility, and improves grip and sound production, enhancing the overall economic efficiency, design, and operability of the drag knob.

Implementation Method 1

The sounding member produces a percussive sound by rotation of the operating member

Methodology Applied
Scientific EffectPercussive sound production: Impact Force

Implementation Method 2

a fixing member for attaching the cover to the insert

Methodology Applied
Scientific EffectMechanical fastening: Mechanical Fastener

Data Source

PatentUS10869469B2Drag knob and fishing reel
Publication Date: 2020.12.22 SHIMANO INC
  • US10869469B2 patent drawing
  • US10869469B2 patent drawing
  • US10869469B2 patent drawing

AI summary

A drag knob includes an operating member and a sounding member. The operating tuber has a cover, an insert, and a bolt serving as a fixing member for fixing the cover to the insert. The operating member is rotatably attached to a reel body. The sounding member produces a percussive sound by rotation of the operating member. The operating member has a knob that extends in a radial direction. The bolt and the sounding member are disposed so as to overlap with the knob when viewed in an axial direction.