Downhole Fishing Tool Packer Segmentation for Stuck Pipe Retrieval

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Solution Overview

Problem

Downhole tools such as drill pipe and drilling motors often get stuck in wellbores under high hydrostatic pressure, making retrieval difficult and costly due to limited options for removal.

Innovation Solution

A downhole tool equipped with a packer element for isolating areas within the wellbore, a mandrel with a port for fluid management, and slip elements for maintaining position, allowing for the reduction of hydrostatic pressure on stuck tools by fluid removal, facilitating their retrieval.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard downhole tool retrieving operations are performed under high hydrostatic pressure, then the drilling operation can continue, but the drill pipe and drilling motors get stuck in the wellbore making retrieval difficult

Engineering Contradiction:
Improvesuccess rate of tool retrievalVSAvoidhydrostatic pressure on stuck tools
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The wellbore is divided into two isolated sections using packer elements: a first area above the stuck tool and a second area below the stuck tool. This segmentation allows independent pressure control in each zone, enabling fluid removal from the second area to reduce hydrostatic pressure on the stuck tool without affecting the first area where the retrieval operation occurs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The packer elements act as intermediary sealing devices between the first and second areas of the wellbore. They create a hydraulic barrier that enables the application of counter-pressure or vacuum in the second area to counteract the hydrostatic pressure burden on the stuck tool, facilitating retrieval operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Force

If fluid is removed from the wellbore to reduce hydrostatic pressure, then stuck tools can be freed, but the wellbore can no longer maintain proper pressure balance

Engineering Contradiction:
Improvepulling force on stuck toolVSAvoidpressure balance in wellbore
Core Design Contradiction:
ForceVSStress or pressure

Solution Approach 1:

By segmenting the wellbore into isolated areas with packer elements, the system allows selective fluid removal from the second area below the stuck tool. This creates a pressure differential that reduces the hydrostatic burden on the stuck tool, enabling increased pulling force from the surface without compromising the overall wellbore pressure balance in the first area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pressure reduction is applied locally only to the second area where the stuck tool resides, rather than globally to the entire wellbore. The packer elements ensure that the first area maintains normal pressure conditions while the second area experiences reduced pressure, allowing targeted relief of the stuck tool without affecting wellbore stability elsewhere.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces hydrostatic pressure on stuck tools, enabling easier retrieval by allowing increased pulling force from the surface, thus overcoming the challenge of stuck tools in high-pressure environments.

Implementation Method 1

A first area inside the casing is sealed off from a second area in the casing

Methodology Applied
Scientific EffectHydraulic sealing:

Implementation Method 2

A substantial amount of fluid can be removed from the second area of the casing

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10145197B2Downhole fishing tool and method of use
Publication Date: 2018.12.04 BROWN JEFFREY J
  • US10145197B2 patent drawing
  • US10145197B2 patent drawing
  • US10145197B2 patent drawing

AI summary

The present disclosure is directed toward a downhole tool used to free stuck tools in a wellbore and the method of using the downhole tool. The downhole tool includes at least one packer element for engaging a casing in a wellbore. The packer works to isolate one area of the casing from another. The downhole tool also includes at least one slip element for engaging the casing to maintain the position of the downhole tool in the casing or wellbore. Further, the downhole tool includes a mandrel slidably disposed within the at least one packer element and the at least one slip. The mandrel includes at least one port disposed therein above the at least one packer element when the mandrel is in a first position.