Fistula-Forming Catheter Electrode With Spring Support for Calcified Vessels

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Solution Overview

Problem

Existing catheter systems struggle to effectively form fistulas in calcified vessels due to electrode deformation and reduced height when high power or prolonged RF energy is required, limiting their reuse and effectiveness.

Innovation Solution

The catheter system incorporates a spring mechanism or push/pull elements to provide resistance against lateral movement of the electrode, allowing it to maintain shape and expand radially for effective fistula formation in calcified vessels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high power or prolonged RF energy is supplied to the electrode to cut through thicker calcified vessels, then the electrode can penetrate the vessel wall, but the electrode deforms and its height reduces by up to 60%

Engineering Contradiction:
ImproveRF energy powerVSAvoidelectrode height
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The electrode is designed with a spring element that allows it to dynamically adjust its position. The spring compresses when the electrode is deployed, allowing the electrode to maintain contact with the vessel wall while accommodating the radial forces applied during cutting of calcified vessels, thereby preventing permanent deformation and height reduction.

Inventive Principle:
Principle #15Dynamics

2Temperature

If the electrode is made thinner to reduce heat buildup, then heat accumulation is reduced, but the electrode becomes more susceptible to deformation under high power

Engineering Contradiction:
Improveelectrode temperatureVSAvoidelectrode structural integrity
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The electrode is constructed as a composite structure combining a thin wire element with a spring element. The thin wire reduces heat accumulation while the spring element, made of a resilient material, provides structural support and prevents permanent deformation, allowing the electrode to withstand high power RF energy application without losing structural integrity.

Inventive Principle:
Principle #40Composite materials

3Length of moving object

If the electrode height is increased to improve cutting capability in calcified vessels, then the electrode can reach through thicker walls, but the electrode becomes more prone to lateral movement and deformation

Engineering Contradiction:
Improveelectrode heightVSAvoidelectrode stability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The spring element provides a dynamic support mechanism that allows the electrode to extend to greater heights for penetrating calcified vessels while maintaining stability. The spring's elastic properties enable it to resist lateral movement and prevent permanent deformation, ensuring the electrode maintains its position and shape during high-power RF energy application.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables more efficient and reliable fistula formation in thicker, calcified vessels by maintaining electrode height and providing increased force against vessel walls, reducing deformation and enhancing the catheter's ability to cut through.

Implementation Method 1

The spring is configured to provide resistance against lateral movement of the intermediate portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the RF energy supplied to the electrode must be at a higher power or supplied for a longer time to allow the electrode to cut through the thicker vessel

Methodology Applied
Scientific EffectRF energy heating: Joule Heating

Data Source

PatentUS20250213292A1A system for forming a fistula
Publication Date: 2025.07.03 CLEASTREAM TECH LTD
  • US20250213292A1 patent drawing
  • US20250213292A1 patent drawing
  • US20250213292A1 patent drawing

AI summary

A system for forming a fistula between two vessels. The system comprises a first catheter comprising a housing with an opening, and an electrode disposed at least partially within the housing. The electrode comprises a distal portion, a proximal portion and an intermediate portion therebetween for contacting a vessel wall and forming the fistula. The first catheter is configured to provide resistance against lateral movement of the intermediate portion, for example, through a spring, a push element, a guide element or a pull wire.