Fitness Cable Tensioning Station With Adjustable Freewheel Coupling

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Solution Overview

Problem

Existing fitness machines lack the ability to measure and utilize training performance efficiently, particularly in strength training, and often restrict training to fixed movement sequences with suboptimal cost/benefit ratios.

Innovation Solution

A cable pull machine equipped with a generator module and adjustable clamping roller coupling that allows training with both static and dynamic resistances, converting mechanical energy into electrical energy for measurement and further utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a cable pull station is used for strength training with constant weight resistance, then training performance measurement is limited, but if cardio machines with dynamic resistance are used, then training performance can be measured but the resistance is not constant and unsuitable for strength training

Engineering Contradiction:
Improvetraining performance measurementVSAvoidresistance type (static/dynamic)
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The fitness machine integrates both constant weight resistance training capability (through weight stacks and cables) and dynamic resistance measurement capability (through generators and sensors), allowing the same machine to perform both strength training with measurable output, eliminating the need to choose between the two training modes

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If stationary fitness machines are used, then training performance measurement is possible but the physical energy cannot be further utilized, but if energy conversion is added, then energy utilization improves but device complexity increases

Engineering Contradiction:
Improveenergy utilizationVSAvoidmachine structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The fitness machine uses the mechanical energy generated during exercise to directly power electronic measurement and control systems through integrated generators, making the system self-sufficient and eliminating the need for external power sources, thus reducing operational energy loss without requiring complex external energy conversion infrastructure

Inventive Principle:
Principle #25Self-service

3Loss of energy

If fixed movement sequences are provided, then energy conversion is possible but training possibilities are limited and cost/benefit ratio is not optimal

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidtraining exercise variety
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The system incorporates adjustable cables, pulleys, and attachment points that allow users to dynamically reconfigure exercise paths and resistance angles, enabling a wide variety of exercise movements while maintaining the core energy conversion function through the generator module

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables varied training with measurable and utilizable performance, supporting energy generation and interactive applications, enhancing training efficiency and energy sufficiency.

Implementation Method 1

the mechanical energy generated by muscle power in many ways can be converted, directly or indirectly, into electrical energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

adjustable clamping roller coupling

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12434088B2Fitness device
Publication Date: 2025.10.07 CHRISTOPH VAD
  • US12434088B2 patent drawing
  • US12434088B2 patent drawing
  • US12434088B2 patent drawing

AI summary

The disclosure relates to a cable tensioning station for providing a defined resistance force for resistance training, including a weight (9), which is arranged movably above a pull element (7, 17) and on which the resistance force is at least dependent, the pull element (7, 17) being guided via at least one coupling roller (18), which is designed to transfer a linear motion of the pull element as a rotary motion to a generator (19) to generate electrical energy, characterised in that the coupling roller (18) is embodied as a freewheel with adjustable blocking effect.