Noise abatement for fitness machines

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Solution Overview

Problem

Existing fitness machines lack a sufficient range of adjustable stiffness settings, making it difficult for users to customize the resistance level, especially for workout regimens requiring soft or very-soft settings, and often require dedicated equipment, increasing facility costs.

Innovation Solution

A fitness machine with a base and mobile portion supported by resilient bodies like leaf springs, where the frame is moveable relative to the base to adjust resistance, and a fastener assembly expands to prevent movement, allowing for a wide range of stiffness settings from stiff to very-soft, using a cushion to reduce noise and a fastener assembly to stabilize the frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If resilient bodies are used to support the mobile portion, then the range of stiffness settings is improved, but the noise generated during operation increases

Engineering Contradiction:
Improverange of stiffness settingsVSAvoidnoise
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

A cushion is introduced as an intermediary element between the resilient body and the mobile portion. The cushion absorbs and dampens vibrations and noise generated during operation, while allowing the resilient body to maintain its shock-absorbing function. This mediator enables the system to achieve both adaptability in stiffness settings and noise reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the frame is made moveable to adjust resistance, then the adaptability is improved, but the stability during operation deteriorates

Engineering Contradiction:
Improveadjustability of resistanceVSAvoidstability during operation
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The frame is designed with dynamic characteristics, allowing it to be moveable for adjustment but stable during operation. The frame can be positioned at different resistance levels and locked in place, providing both adaptability and stability as needed. This dynamic design enables the system to transition between adjustment mode and stable operation mode.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If a fastener assembly is used to prevent frame movement, then the stability is improved, but the device complexity increases

Engineering Contradiction:
Improveframe stabilityVSAvoidfastener assembly complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The noise-abatement function is extracted from the fastener assembly and placed into a separate cushion component. This allows the fastener assembly to focus solely on providing stability through a simple expansion mechanism, while the cushion handles the noise reduction function. This separation reduces the complexity of the fastener assembly while maintaining both stability and noise abatement functions.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a full range of stiffness settings, enhancing user experience and reducing noise, while maintaining stability and adjustability without the need for additional equipment.

Implementation Method 1

A resilient body is configured to provide a resistance against the mobile portion moving towards the base in the height direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A cushion is positioned between the resilient body and the mobile portion to reduce the noise generated from contact therebetween during operation of the fitness machine

Methodology Applied
Scientific EffectVibration damping: Damping

Data Source

PatentUS20250262476A1Noise abatement for fitness machines
Publication Date: 2025.08.21 LIFE FITNESS LLC
  • US20250262476A1 patent drawing
  • US20250262476A1 patent drawing
  • US20250262476A1 patent drawing

AI summary

A fitness machine operable by a user. The fitness machine has a base that extends in a length direction, a width direction, and a height direction that are perpendicular to each other. A mobile portion is configured to support the user during operation of the fitness machine. A resilient body is supported by a frame and configured to provide a resistance against the mobile portion moving towards the base in the height direction. A fastener assembly couples the frame to the base, wherein the fastener assembly is configured to expand to prevent the frame from moving relative to the base during operation of the fitness machine.