Motorized Fitness Wheel Torque Control for Adaptive Exercise

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Solution Overview

Problem

Existing motor-assisted fitness wheels lack dynamic control of motor assistance, fail to accommodate varying user fitness levels, and lack effective safety mechanisms, resulting in a sub-par exercise experience and safety risks.

Innovation Solution

A motorized exercise wheel with a microcontroller that dynamically controls motor torque based on user input and movement variables, providing adjustable assistance or resistance through a motorized wheel assembly with sensors, handles, and a user interface for real-time adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a motor is used to provide assistance or resistance, then exercise difficulty can be adjusted for different fitness levels, but the device complexity increases

Engineering Contradiction:
Improveadjustability for different fitness levelsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical assistance mechanisms (springs, bungee cords, pneumatic systems) with an electric motor system. The motor provides adjustable assistance or resistance through electronic control, eliminating the need for multiple mechanical components while achieving the same adaptability for different fitness levels.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the control parameter from fixed mechanical properties to variable electrical parameters. By controlling motor voltage, current, or PWM duty cycle, the system can dynamically adjust assistance or resistance levels without physical reconfiguration, simplifying the device while maintaining versatility.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If basic motor control methods are used, then the device is simpler to manufacture, but the exercise experience is sub-par

Engineering Contradiction:
Improveease of manufactureVSAvoidexercise experience
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent implements feedback control where sensors detect user movement (position, velocity, acceleration) and the microcontroller adjusts motor output in real-time based on this feedback. This creates an adaptive exercise experience that responds to user performance, improving ease of operation while remaining manufacturable with standard sensor and control components.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the motor provides continuous assistance, then beginners can complete exercises, but safety risks increase if the user releases the handles

Engineering Contradiction:
Improveability to complete exercisesVSAvoidsafety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements dynamic motor control where assistance levels change based on real-time sensor data. The system can detect when the user releases the handles through force sensors or position sensors, and automatically adjust or cut motor power accordingly, maintaining safety while providing assistance when needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides customizable workouts for beginners and experts, enhancing exercise progression and safety by dynamically adjusting motor assistance or resistance, ensuring an engaging and safe user experience.

Implementation Method 1

a motor coupled to the wheel assembly and configured to apply an output torque to the ground-contacting element

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12576310B2Motorized fitness wheel
Publication Date: 2026.03.17 ZEROWHEEL INC
  • US12576310B2 patent drawing
  • US12576310B2 patent drawing
  • US12576310B2 patent drawing

AI summary

Systems and methods disclosed herein concern a motorized fitness wheel. The fitness wheel includes a wheel that rotates about an axle with two handles that extend outward from respective sides of the wheel along the rotational axis. In use, the user grasps the handles with their hands and rolls the wheel back and forth along the floor. A motor is configured to apply a torque to the wheel in either forward or backward direction to apply resistance or assistance and enhance the exercise. A position sensor feeds positional information of the motor to a microcontroller. Based on the positional information, the microcontroller dynamically controls the output torque of the motor as a function of one or more torque trajectories. The torque trajectories define the output torque of the motor over a cycle of the exercise as a function a spatial variable (e.g., wheel position) and/or time.