Five-Lens Plastic Optical System Aberration Correction

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Solution Overview

Problem

Conventional optical lens assemblies for compact electronic devices, such as digital cameras and mobile phones, face challenges in achieving a balance between short total length, good aberration correction, and cost-effectiveness, particularly with five-lens designs where the excess length and complexity of fabrication hinder these goals.

Innovation Solution

The design incorporates a specific arrangement of five lens elements with varying refractive powers and surface shapes, including aspheric surfaces and inflection points, to optimize the optical system's length and image quality, using plastic for the fifth lens element to simplify manufacturing and reduce costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If five lens elements are used to improve aberration correction and image quality, then aberration correction ability and resolution are improved, but total length of the optical system increases

Engineering Contradiction:
Improveaberration correction abilityVSAvoidtotal length of optical system
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent applies parameter changes by optimizing the refractive powers, curvatures, and axial distances of the five lens elements. Specifically, the fourth lens element has a positive refractive power with a convex object-side surface and concave image-side surface, while the fifth lens element has a negative refractive power. The axial distance between the fourth and fifth lens elements is controlled within a specific range (0.05f to 0.15f) to achieve compact length while maintaining aberration correction

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material approach by combining different materials for the lens elements. The first three lens elements use high refractive index materials (n1≥1.6, n2≥1.6, n3≥1.5) while the fourth and fifth lens elements use materials with lower refractive indices (n4<1.5, n5<1.5). This material composition strategy enables better aberration correction with reduced optical path length

Inventive Principle:
Principle #40Composite materials

2Length of stationary object

If complex surface designs (inflection points, aspheric surfaces) are used to correct aberration and shorten length, then image quality and compactness are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvetotal length of optical systemVSAvoidfabrication complexity
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The patent applies local quality principle by introducing inflection points only on specific surfaces where needed for aberration correction. The fourth lens element has an inflection point on its object-side surface, and the fifth lens element has an inflection point on its image-side surface. This localized application of complex geometry minimizes manufacturing complexity while achieving the desired optical performance and compact length

Inventive Principle:
Principle #3Local quality

3Measurement precision

If fourth and fifth lens elements are designed with inflection points to correct aberration, then aberration correction is improved, but gap between third and fourth lens elements increases

Engineering Contradiction:
Improveaberration correctionVSAvoidgap between lens elements
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent resolves this contradiction through precise parameter control. The axial distance between the third and fourth lens elements (T34) is controlled within the range of 0.03f to 0.08f, and the axial distance between the fourth and fifth lens elements (T45) is controlled within 0.05f to 0.15f. These parameter constraints enable aberration correction via inflection points while maintaining compact spacing between lens elements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively shortens the optical lens assembly while maintaining high image quality and aberration correction, enabling a more compact and cost-effective solution for electronic devices.

Implementation Method 1

the first lens element with positive refractive power, the second lens element with positive refractive power, the third lens element with refractive power, the fourth lens element with refractive power, and the fifth lens element with refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8482863B2Imagery optical system
Publication Date: 2013.07.09 LARGAN PRECISION
  • US8482863B2 patent drawing
  • US8482863B2 patent drawing
  • US8482863B2 patent drawing

AI summary

An imagery optical system, sequentially from an object side to an image side on an optical axis comprising: the first lens element with positive refractive power, the second lens element with positive refractive power, the third lens element, the fourth lens element, and the fifth lens element having at least one inflection point. Each of the five lens elements may be made of plastic and comes with bi-aspheric surfaces. The imagery optical system satisfies conditions related to shorten the total length and to reduce the sensitivity for use in compact cameras and mobile phones with a camera function.