Five-Level Bidirectional Converter Using Low-Voltage Semiconductors

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Solution Overview

Problem

High voltage energy storage systems require high voltage semiconductor devices, increasing costs due to the limitations of two-level and three-level energy storage converting circuit structures, which cannot generate very high voltages when using low voltage semiconductor devices.

Innovation Solution

A bidirectional energy storage converter with a five-level circuit structure, utilizing low voltage semiconductor devices in its switching circuits, allowing for stable high voltage current transmission without the need for high voltage semiconductor devices, and replacing clamping diodes with parallel-connected switching tubes and diodes to manage junction temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If two-level or three-level energy storage converting circuit structures are used, then the circuit structure is simple, but the generated voltage is limited and cannot achieve very high voltage

Engineering Contradiction:
Improvecircuit structureVSAvoidgenerated voltage
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent divides the energy storage converting circuit into multiple bridge arms (first bridge arm, second bridge arm, third bridge arm) with separate switching circuits. Each bridge arm operates independently to contribute to the overall voltage output, enabling the system to achieve very high voltage by combining the outputs of multiple segmented circuits rather than relying on a single complex high-voltage structure.

Inventive Principle:
Principle #1Segmentation

2Power

If high voltage semiconductor devices are used to achieve high voltage output, then the voltage requirement is satisfied, but the cost of the system increases

Engineering Contradiction:
Improvevoltage outputVSAvoidsystem cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent employs low voltage semiconductor devices (such as IGBT modules rated at 1700V or 3300V) instead of expensive high voltage semiconductor devices. By using multiple low voltage devices in a multi-bridge arm configuration, the system achieves the required high voltage output while significantly reducing the cost of semiconductor components, which are typically the most expensive parts of the system.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the voltage rating parameter of the semiconductor devices from high voltage to low voltage, and compensates for the voltage deficiency by increasing the number of bridge arms and changing the circuit topology. This parameter substitution allows the use of cheaper low voltage devices while maintaining the high voltage output capability through circuit architecture rather than component specifications.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If clamping diodes are used in the switching circuit, then the circuit function is complete, but the junction temperature becomes excessively high at low modulation ratios

Engineering Contradiction:
Improvecircuit functionVSAvoidjunction temperature
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent extracts and removes the clamping diodes from the switching circuit. By eliminating these components, the source of excessive junction temperature at low modulation ratios is removed. The circuit functionality previously provided by clamping diodes is achieved through alternative switching arrangements in the multi-bridge arm topology, allowing the system to operate without the thermal problems associated with clamping diodes.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250007425A1Bidirectional energy storage converter and energy storage system
Publication Date: 2025.01.02 JING TSING (BEIJING) TECH CO LTD
  • US20250007425A1 patent drawing
  • US20250007425A1 patent drawing
  • US20250007425A1 patent drawing

AI summary

A bidirectional energy storage converter and an energy storage system are provided. The bidirectional energy storage converter includes at least one bridge arm. Each bridge arm includes a first switching circuit, a second switching circuit and a third switching circuit. A first end of the first switching circuit is connected to a positive electrode of a direct-current busbar and a second end is connected to a neutral point of the direct-current busbar. A first end of the second switching circuit is connected to the neutral point of the direct-current busbar, and a second end is connected to a negative electrode of the direct-current busbar. A first end of the third switching circuit is connected to a third end of the second switching circuit, a second end is connected to a third end of the first switching circuit, and a third end is connected to an alternating-current busbar.