Five-Level Inverter Modulation Narrow Pulse Prevention

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Solution Overview

Problem

Conventional five-level inverter modulation methods generate numerous narrow pulses when approaching specific voltage levels, leading to distortion in the phase bridge output voltage and potential safety issues for switching devices.

Innovation Solution

The method involves controlling switching devices to alternate between voltage levels in specific combinations, using threshold values to prevent narrow pulses by ensuring the duty ratio remains away from 0 or 1, thereby reducing the number of narrow pulses and ensuring safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional carrier based modulation method is used, then the five-level inverter can operate with standard modulation techniques, but numerous narrow pulses are generated when voltage command value approaches specific voltage levels, causing distortion in phase bridge output voltage and potential safety issues for switching devices

Engineering Contradiction:
Improvemodulation operationVSAvoidswitching device safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a dead-band parameter Dthrs and modifies the modulation approach by clamping the duty ratio command value when it approaches extreme values (close to 0 or 1). This parameter-based control prevents narrow pulse generation by ensuring the duty ratio remains within a safe operating range, thereby eliminating the reliability issue while maintaining modulation functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary anti-action by proactively preventing narrow pulse generation through duty ratio clamping before the narrow pulses can occur. By monitoring the voltage command value and preemptively adjusting the duty ratio when it approaches critical thresholds, the system avoids the harmful effect of narrow pulses on switching device safety

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If narrow pulses are deleted to ensure switching device safety, then switching device reliability is improved, but phase bridge output voltage distortion increases

Engineering Contradiction:
Improveswitching device safetyVSAvoidoutput voltage quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent implements preliminary action by pre-adjusting the duty ratio command value through clamping operations before the modulation process generates narrow pulses. This proactive approach prevents narrow pulse formation at its source, thereby maintaining output voltage quality without needing to delete pulses afterward, thus avoiding voltage distortion

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If duty ratio is allowed to approach 0 or 1 for complete voltage level switching, then modulation range is maximized, but narrow pulses are generated causing distortion and safety issues

Engineering Contradiction:
Improvemodulation rangeVSAvoidnarrow pulse distortion
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the duty ratio parameter by introducing clamping operations that prevent it from reaching extreme values (0 or 1). This parameter modification maintains the modulation range within practical limits while eliminating the harmful narrow pulse effect, thus resolving the contradiction between adaptability and harmful factor generation

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10044291B2Method and device for modulating a five-level inverter, and photovoltaic system
Publication Date: 2018.08.07 SUNGROW POWER SUPPLY CO LTD
  • US10044291B2 patent drawing
  • US10044291B2 patent drawing
  • US10044291B2 patent drawing

AI summary

A method and device for modulating a five-level inverter, and a photovoltaic system are provided. The method includes: acquiring a voltage command value Vcmd of a phase bridge; controlling a first and a fourth switching devices to be switched on alternately when Vcmd≥V1Pos+Vthrs1; controlling the first and a third switching devices to be switched on alternately when V1Pos−Vthrs2≤Vcmd<V1Pos+Vthrs1; controlling the fourth and the third switching devices to be switched on alternately when 0≤Vcmd<V1Pos−Vthrs2; controlling the third and a fifth switching devices to be switched on alternately when −V1Neg+Vthrs3≤Vcmd<0; controlling the third and a second switching devices to be switched on alternately when −V1Neg−Vthrs4≤Vcmd<−V1Neg+Vthrs3; controlling the fifth and the second switching devices to be switched on alternately when Vcmd<−V1Neg−Vthrs4.