Five-Level Inverter Voltage Balance via Switch Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional multi-level inverters face challenges in achieving power capacitor voltage balance, leading to unbalanced voltages across power capacitors, which affects efficiency and increases switching losses and electromagnetic interference.

Innovation Solution

A five-level inverter design that controls conduction combinations of switch transistors and a clamping capacitor to balance voltages, allowing for self-balancing of power capacitor voltages without additional hardware circuits, thereby reducing switching losses and electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional diode clamping multi-level inverter is used, then multi-level voltage output is achieved, but power capacitor voltage balance deteriorates

Engineering Contradiction:
Improvemulti-level voltage output capabilityVSAvoidpower capacitor voltage balance
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The inverter uses its own switching transistors and existing circuit components to achieve power capacitor voltage self-balancing. The control unit selectively controls switching transistors to create current paths that charge or discharge specific power capacitors, enabling the system to self-regulate capacitor voltages without external intervention or additional balancing hardware.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit dynamically changes the switching states of power semiconductor switches based on detected capacitor voltage levels. By adjusting which switches are conductive and in what sequence, the system modifies current flow paths to equalize power capacitor voltages, transforming the static circuit into a dynamically balanced system.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If power capacitor voltage is unbalanced, then circuit operation continues, but switching loss increases

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidswitching loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The control unit continuously detects the voltage levels of power capacitors and uses this feedback information to adjust switching transistor control signals. This closed-loop control ensures that capacitor voltages remain balanced, thereby minimizing switching losses while maintaining continuous operation. The feedback mechanism allows real-time optimization of switching patterns based on actual circuit conditions.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If additional hardware circuits are added for voltage balance, then power capacitor voltage balance improves, but device complexity increases

Engineering Contradiction:
Improvepower capacitor voltage balanceVSAvoidhardware circuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The switching transistors and control unit serve dual functions: they perform the primary inverter operation of generating multi-level voltage outputs while simultaneously executing power capacitor voltage balancing. This multi-functionality eliminates the need for separate balancing circuits, as the existing components are leveraged to achieve both objectives, thereby avoiding increased device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3154181B1Hybrid five-level inverter phaseleg and application circuits
Publication Date: 2021.11.17 SUNGROW POWER SUPPLY CO LTD
  • EP3154181B1 patent drawingFigure 1
  • EP3154181B1 patent drawingFigure 2
  • EP3154181B1 patent drawingFigure 3

AI summary

A five-level inverter and its application circuit are provided. The five-level inverter is enabled to output multiple levels of voltage by controlling different conduction combinations of first, second, third, fourth, fifth, sixth, seventh, and eighth switch transistors, as well as a clamping capacitor. Two conduction combinations may be selected for outputting a positive voltage, with currents flowing through the clamping capacitor in opposite directions in the two conduction combinations. Therefore the voltage of the clamping capacitor can be balanced by controlling the two conduction combinations. Similarly, when outputting a negative voltage, the voltage of the clamping capacitor can be balanced by controlling other two conduction combinations. Therefore, a balance of power capacitor voltage can be achieved at full power and full modulation without adding an extra hardware circuit.