Fixation Cylinder Sealing for Dental Prosthesis Conversion

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Solution Overview

Problem

Current methods for converting removable dental prostheses into fixed prostheses are laborious, costly, and risky, involving small parts that can be lost or swallowed, and lack precise drilling guides, posing safety concerns for both professionals and patients.

Innovation Solution

A system using fixation cylinders with sealing components that temporarily attach to dental implants, allowing conversion through resin application and subsequent extraction of the sealing component, followed by fixation screws, ensuring safety and precision without small parts handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods using small parts (pins, clips, O-rings) are used to attach the prosthesis to implants, then the prosthesis can be fixed to the implants, but the risk of losing or swallowing small parts increases and the procedure becomes more complex

Engineering Contradiction:
ImprovesafetyVSAvoidprocedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the sealing function from separate small components (gaskets, O-rings) and integrates it directly into the fixation cylinder structure. The cylinder itself forms a seal against the implant abutment surface, eliminating the need for separate sealing elements that could be lost or swallowed during the procedure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention merges multiple functions into a single integrated component - the fixation cylinder combines attachment, sealing, and alignment functions in one piece. This eliminates the need for multiple separate parts (pins, clips, gaskets) that must be handled individually, thereby reducing complexity and safety risks.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If precise drilling guides are not used during conversion, then the procedure is simpler and faster, but alignment problems occur that can make prosthesis use unfeasible

Engineering Contradiction:
Improvedrilling alignment precisionVSAvoidprocedure time
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The invention incorporates preliminary alignment features directly into the fixation cylinder design - guide pins and self-centering mechanisms are built into the cylinder structure itself. This allows the cylinder to automatically align with the implant abutment during insertion, eliminating the need for separate drilling guide devices while ensuring precise alignment.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple small components are used in the conversion system, then the system can achieve proper fixation and sealing, but the number of elements increases making the procedure more laborious and expensive

Engineering Contradiction:
Improvefixation reliabilityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges fixation, sealing, and alignment functions into a single integrated cylinder component. This eliminates the need for multiple separate elements (fixation pins, gaskets, O-rings, clips) while maintaining all necessary functions, thereby reducing both the number of components and procedural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fixation cylinder is designed as a multi-functional component that simultaneously provides mechanical fixation to the implant abutment, creates a seal to prevent resin leakage, and guides drilling alignment. This universal design replaces multiple specialized components with one versatile element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates a safe, efficient, and cost-effective conversion of removable prostheses to fixed prostheses, reducing the need for small parts and minimizing risks, while ensuring precise alignment and stability.

Implementation Method 1

applying a layer of polymerizable acrylic resin for dental use around the fixation cylinders (10, 100), whose circular openings (19) are properly sealed by the sealing components (50)

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentEP4649917A9System for converting a removable dental prosthesis into a fixed dental prosthesis, prosthesis fixing cylinder, sealing element, and method for converting a removable dental prosthesis into a fixed dental prosthesis
Publication Date: 2025.12.24 JJGC INDUSTRIA E COMERCIO DE MATERIAIS DENTARIOS SA
  • EP4649917A9 patent drawingFigure 1.1~1.4
  • EP4649917A9 patent drawingFigure 2.1~2.4
  • EP4649917A9 patent drawingFigure 3.1~3.4

AI summary

The present invention relates to a system of converting removable prostheses into fixed ones, comprising at least one removable dental prosthesis; at least two dental implants 40, on which two intermediate prosthetic components 30 are arranged wherein each receive a fixation cylinder 10 provided with a central hole and temporarily passed through this center by a sealing component 50, and wherein said sealing component 50 has diameter dimensions compatible with the sealing of said hole centrally arranged in the cylinder 10. Furthermore, the present invention describes embodiments of the sealing component 50, the cylinder 10 and methods applicable to the office and laboratory environment involving said components.