Fixation Device Speed Control for Image Formation Apparatus

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Solution Overview

Problem

In image formation apparatuses, fluctuations in the linear speed of fixation and pressurizing members due to temperature changes or unevenness cause issues like color shift and rubbing during the fixation process.

Innovation Solution

An image formation apparatus with a fixation device that includes temperature sensors to detect temperatures at different regions of the fixation and pressurizing members, allowing a controller to adjust the drive speed of these members to maintain consistent linear speed, thereby compensating for temperature-induced fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the fixation member or pressurizing member is heated during operation, then the developer image can be fixed onto the medium, but the linear speed of the fixation member or pressurizing member fluctuates due to temperature change or temperature unevenness

Engineering Contradiction:
Improvefixation member temperatureVSAvoidlinear speed of fixation member
Core Design Contradiction:
TemperatureVSSpeed

Solution Approach 1:

The heater is divided into multiple independent heating zones (first heater and second heater) that can be controlled separately. This allows different regions of the fixation member to be heated to different temperatures or heating rates, compensating for thermal expansion variations across different sections and maintaining uniform linear speed throughout the fixation member.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the fixation member are subjected to different heating conditions through the segmented heater arrangement. The first and second heaters apply localized heating to specific segments, creating intentional temperature gradients that counteract the natural tendency toward uniform thermal expansion, thereby maintaining consistent linear speed across the entire fixation member.

Inventive Principle:
Principle #3Local quality

2Device complexity

If a single heater is used to heat the fixation member, then the structure is simple, but temperature unevenness occurs causing linear speed fluctuation

Engineering Contradiction:
Improveheater structureVSAvoidtemperature uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The single heater is segmented into multiple independent heating zones (first heater and second heater). This segmentation allows each zone to be controlled independently, enabling compensation for temperature unevenness across different regions of the fixation member while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The segmented heater structure applies different heating characteristics to different local regions of the fixation member. This local quality approach ensures more uniform temperature distribution across the fixation member surface, preventing the temperature unevenness that would otherwise cause linear speed fluctuations.

Inventive Principle:
Principle #3Local quality

3Productivity

If the linear speed of the fixation member fluctuates, then the fixing process is simple, but image defects such as color shift and rubbing occur

Engineering Contradiction:
Improvefixing process efficiencyVSAvoidimage quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The heater is segmented into multiple controllable zones that can be independently adjusted to maintain uniform linear speed across the fixation member. This prevents speed fluctuations that would cause image defects like color shift and rubbing, ensuring high image quality without sacrificing fixing process efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different heating zones are controlled with different parameters to compensate for local variations in thermal expansion. This local quality control maintains consistent linear speed throughout the fixation member, preventing image defects while preserving the efficiency of the fixing process.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses linear speed fluctuations, preventing image defects such as color shift and rubbing by dynamically adjusting the rotation speed of the fixation motor based on temperature readings from multiple sensors.

Implementation Method 1

a first heat generating portion configured to heat the first region of the fixation member; a second heat generating portion configured to heat the second region of the fixation member

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a first sensor that detects a first temperature of one of the pressurizing member and the fixation member at a position corresponding to the first region in the longitudinal direction

Methodology Applied
Scientific EffectTemperature detection:

Implementation Method 3

a second sensor that detects a second temperature of the one of the pressurizing member and the fixation member at a position corresponding to the second region in the longitudinal direction

Methodology Applied
Scientific EffectTemperature detection:

Implementation Method 4

a linear speed of the fixation member or the pressurizing member may fluctuate due to a temperature change or a temperature unevenness

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11480899B2Image formation apparatus with fixation device speed control
Publication Date: 2022.10.25 OKI ELECTRIC INDUSTRY CO LTD
  • US11480899B2 patent drawing
  • US11480899B2 patent drawing
  • US11480899B2 patent drawing

AI summary

An image formation apparatus according to an embodiment includes a fixation device and a controller. The fixation device includes: a fixation member that includes a first region and a second region located closer to a center in a longitudinal direction of the fixation member than the first region; a pressurizing member that forms a nip portion between the fixation member and the pressurizing member; first and second heat generating portions that heat the first and second regions, respectively; a first sensor that detects a first temperature of one of the pressurizing member and the fixation member at a position corresponding to the first heat generating portion; and a second sensor that detects a second temperature of the one at a position corresponding to the second heat generating portion. The controller controls a drive speed of the pressurizing member or the fixation member based on the first and second temperatures.