Fixed-Cascade Thrust Reverser Membrane for Aerodynamic Flow Control

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Solution Overview

Problem

Existing thrust reversers with shutters in aircraft propulsion systems suffer from aerodynamic disturbances and limitations in acoustic performance due to the presence of recesses and flaps, which also complicate implementation and reliability of deployment.

Innovation Solution

The use of sealing membranes attached to a fixed structure and a movable structure within the thrust reverser, with attachment means connecting one end to a rear support frame and the other end to a radially internal wall, providing improved aerodynamic and acoustic performance by eliminating geometric singularities and enhancing deployment reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If shutters with recesses and flaps are used to divert secondary flow, then the secondary flow can be redirected towards the deflection grids, but aerodynamic disturbances and drag increase due to geometric singularities

Engineering Contradiction:
Improvethrust reversal effectivenessVSAvoidaerodynamic disturbances and drag
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces rigid shutters with recesses and flaps with a flexible sealing membrane that has no geometric singularities. The membrane is attached at its ends to the fixed structure and mobile structure, allowing it to flex and seal the secondary flow passage effectively without creating aerodynamic disturbances or drag-inducing geometric features.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If recesses and flaps are installed in the radially internal wall, then shutter deployment is possible, but acoustic panel installation is locally limited

Engineering Contradiction:
Improveshutter deployment reliabilityVSAvoidacoustic treatment coverage
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sealing membrane replaces the need for recesses and flaps, providing a smooth continuous surface on the radially internal wall that allows full coverage with acoustic panels while maintaining reliable secondary flow sealing through the flexible membrane's ability to conform and seal against the mobile structure.

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-generated harmful factors

If sealing membranes are used to replace shutters, then aerodynamic performance and acoustic treatment are improved, but implementation complexity and deployment reliability may be compromised

Engineering Contradiction:
Improveaerodynamic disturbancesVSAvoidmembrane attachment and deployment
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent simplifies membrane implementation by attaching the sealing membrane only at its two ends - one end to the fixed structure and the other end to the mobile structure. This minimal attachment approach reduces manufacturing complexity while the membrane's flexibility ensures reliable deployment and sealing without requiring complex mounting mechanisms throughout its surface.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sealing membranes offer simplified implementation, high deployment reliability, and improved aerodynamic and acoustic performance by eliminating drag-inducing geometric singularities, resulting in a smoother airflow and reduced acoustic disturbances.

Implementation Method 1

designed to deflect at least part of the secondary flow towards the passage opening and the deflection grid, when the mobile structure is in the retracted thrust reversal position

Methodology Applied
Scientific EffectAerodynamic pressure difference: Pressure Gradient

Data Source

PatentEP4463624B1Thrust reverser comprising fixed cascades and a sealing membrane
Publication Date: 2025.10.08 SAFRAN NACELLES
  • EP4463624B1 patent drawingFigure 1~2
  • EP4463624B1 patent drawingFigure 3~3A
  • EP4463624B1 patent drawingFigure 4~5

AI summary

The invention relates to a thrust reverser (30) for an aircraft propulsion assembly, comprising a fixed structure (31) equipped with at least one cascade (32) as well as a radially inner delimiting wall (18) of a secondary vein (21B), and a movable structure (29) comprising at least one reverser cowling (33), the cascade (32) being arranged, in the forward direct thrust position, in a housing (54) of the reverser cowling, and, in the retracted thrust reversal position, the wall (52) reveals a passage opening (56) of the secondary vein towards the cascade, the thrust reverser also comprising at least one sealing membrane (58) designed to deflect at least one portion of the secondary flow. Hook means are provided for securing the membrane to a rear cascade support frame, and to the radially inner delimiting wall (18) of the secondary vein.