Fixing Device Bearing Retention via Groove Structure

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Solution Overview

Problem

Conventional fixing devices in electrographic image forming apparatuses face issues with thermal expansion causing excessive force on bearings, potentially leading to malfunction or abnormal sounds, and complexity in design due to the need for additional components like C rings to prevent bearing drop.

Innovation Solution

The fixing device incorporates a holding member with restricting parts that face the outside face of the bearing at an interval, preventing bearing drop and simplifying the configuration by eliminating the need for additional components, while biasing members like leaf springs or coil springs ensure proper alignment and pressure distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a C ring is installed to prevent bearing drop, then bearing retention is improved, but device complexity increases

Engineering Contradiction:
Improvebearing retentionVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the C ring component entirely and replaces it with a groove structure integrated into the holding member. This extraction of the separate retaining component simplifies the overall device configuration while maintaining the bearing retention function through the groove that prevents bearing drop.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The retaining function previously performed by the separate C ring is merged into the holding member itself through the groove structure. This integration eliminates the need for additional components and reduces device complexity while achieving the same bearing retention objective.

Inventive Principle:
Principle #5Merging (Combining)

2Temperature

If the rotating member presses the bearing to accommodate thermal expansion, then thermal accommodation is improved, but bearing durability deteriorates due to excessive force

Engineering Contradiction:
Improvethermal expansion accommodationVSAvoidbearing durability
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The groove structure in the holding member provides a cushioning space that accommodates bearing displacement due to thermal expansion before excessive force is transmitted to the bearing. This beforehand cushioning prevents bearing damage by absorbing the thermal expansion effects in a controlled manner.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The groove structure acts as an intermediary between the bearing and the rotating member, mediating the force transmission during thermal expansion. Instead of direct force transmission that would damage the bearing, the groove provides a compliant interface that allows controlled displacement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents bearing drop and excessive force, ensuring reliable operation and simplifying the device design, thereby enhancing the fixing process and maintaining device integrity.

Implementation Method 1

a bearing configured to support the rotating member so that the rotating member is rotatable around a rotation axis

Methodology Applied
Scientific EffectMechanical support:

Implementation Method 2

The holding member has a restricting part configured to face an outside face in the rotation axis direction of the bearing at an interval

Methodology Applied
Scientific EffectPhysical constraint:

Implementation Method 3

if the rotating member presses the bearing to an outside in accordance with thermal expansion of the rotating member

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS9367007B2Fixing device and image forming apparatus
Publication Date: 2016.06.14 KYOCERA DOCUMENT SOLUTIONS INC
  • US9367007B2 patent drawing
  • US9367007B2 patent drawing
  • US9367007B2 patent drawing

AI summary

A fixing device includes a rotating member, a bearing and a holding member. The rotating member is configured to fix a toner image on a recording medium. The bearing is configured to support the rotating member so that the rotating member is rotatable around a rotation axis. The holding member is configured to hold the bearing. The holding member has a restricting part configured to face an outside face in the rotation axis direction of the bearing at an interval.