Fixing Device Contact Portions for Uniform Temperature

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Solution Overview

Problem

Existing fixing devices in image forming apparatuses face challenges in uniformly controlling the temperature of cylindrical films used for fixing toner images, leading to inefficiencies in heat distribution and image quality.

Innovation Solution

The implementation of a fixing device with a heater unit and temperature control system, featuring a cylindrical film with a heating element and thermometers, along with strategically positioned contact portions to manage heat distribution and maintain optimal temperature across the film surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a heater unit with uniform heating is used, then the structure is simple, but the temperature distribution on the cylindrical film surface is non-uniform

Engineering Contradiction:
Improveheater unit structureVSAvoidtemperature distribution uniformity
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent applies local quality by creating contact portions with different contact areas at different locations on the cylindrical film surface. The first contact portion has a larger contact area to compensate for regions that lose more heat, while the second contact portion has a smaller contact area for regions that retain heat better. This non-uniform distribution of contact areas creates localized thermal compensation, achieving uniform temperature distribution across the film surface without requiring complex multi-zone heating systems.

Inventive Principle:
Principle #3Local quality

2Temperature

If contact portions with different contact areas are used, then temperature distribution uniformity is improved, but the device structure becomes more complex

Engineering Contradiction:
Improvetemperature distribution uniformityVSAvoidcontact portions configuration
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the contact area parameter of the contact portions rather than changing the overall system architecture. By adjusting the contact area parameter locally (larger area at first contact portion, smaller area at second contact portion), the system achieves thermal uniformity through a simple structural modification. This approach avoids the complexity of multiple independent heating zones or complex control systems while effectively addressing the temperature distribution issue.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the thermometer is positioned away from contact portions, then measurement accuracy is improved, but temperature control precision at contact areas deteriorates

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidtemperature control precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies local quality by strategically positioning the thermometer at a specific location that is not directly adjacent to the contact portions. This positioning allows the thermometer to measure the temperature of the cylindrical film surface in a region that represents the overall thermal state without being directly influenced by the localized thermal effects of the contact portions. The different contact areas at various locations compensate for thermal losses in a way that maintains uniform temperature across the film, including at the measurement location, thus achieving both measurement accuracy and control precision.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures precise temperature control of the cylindrical film, enhancing the fixing process and maintaining consistent image quality across various sheet sizes, thereby improving the overall performance of the image forming apparatus.

Implementation Method 1

The heater extends within the cylinder and includes a heating element that extends in a longitudinal direction along the cylinder

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The contact portions contact an inner surface of the cylinder and are spaced apart from each other in the longitudinal direction

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

The thermometer detects a temperature of the cylinder

Methodology Applied
Scientific EffectThermal radiation detection: Thermography

Data Source

PatentUS12092977B1Fixing device with contact portions having different contact areas
Publication Date: 2024.09.17 TOSHIBA TEC KK
  • US12092977B1 patent drawing
  • US12092977B1 patent drawing
  • US12092977B1 patent drawing

AI summary

A fixing device includes a film forming a cylinder, a heater, a thermometer, and a series of contact portions. The heater extends within the cylinder and includes a heating element that extends in a longitudinal direction along the cylinder. The thermometer detects a temperature of the cylinder. The plurality of contact portions contact an inner surface of the cylinder and are spaced apart from each other in the longitudinal direction. The contact portions include a first contact portion and a second contact portion. The first contact portion is longitudinally offset from the thermometer and has a first contact area with the cylinder. The second contact portion is longitudinally collocated with the thermometer and has a second contact area with the cylinder. The second contact area is smaller than the first contact area.