Fixing Device High-Temperature Cleaning Cycle

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Solution Overview

Problem

Existing fixing devices face issues with toner accumulation in cleaning units, leading to print stains and reduced device lifespan due to inadequate toner removal, especially during borderless printing and jam occurrences.

Innovation Solution

A fixing device with a high-temperature rotating operation that heats the cleaning unit surfaces above the fixing temperature, allowing a cleaning material to pass through the nip portion to reverse transfer accumulated toner back to the heating unit, thereby improving toner removal efficiency and extending the cleaning unit's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cleaning is performed at normal fixing temperature, then energy consumption is reduced, but toner removal efficiency deteriorates causing print stains

Engineering Contradiction:
Improvetoner removal efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic high-temperature cleaning cycles interspersed with normal operation. The cleaning unit operates at elevated temperatures only when toner accumulation is detected or at scheduled intervals, rather than continuously. This periodic high-temperature treatment effectively removes accumulated toner from the cleaning unit surface, preventing print stains while minimizing overall energy consumption by maintaining normal operating temperature during regular printing operations.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the temperature parameter of the cleaning unit dynamically. During normal operation, the cleaning unit operates at standard fixing temperature. When cleaning is required, the temperature is increased to a higher level (higher than normal fixing temperature) to enhance toner removal efficiency. This parameter change allows effective cleaning without maintaining high energy consumption continuously.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If cleaning frequency is increased, then toner accumulation is reduced, but device productivity decreases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoiddevice productivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent incorporates a feedback mechanism through a temperature detection member that monitors the temperature of the fixing rotating body and pressing member. Based on detected temperature and operational conditions, the system determines when cleaning is necessary. This feedback-controlled approach ensures cleaning is performed only when actually needed (when toner accumulation reaches levels that could cause print stains), rather than on a fixed frequent schedule, thus maintaining cleaning effectiveness while minimizing interruptions to productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs cleaning operations periodically based on operational conditions and accumulated toner levels rather than continuously or at fixed intervals. The periodic cleaning cycles are triggered when sensors detect conditions indicating toner accumulation, allowing the device to maintain high productivity during normal operation while ensuring cleaning effectiveness when required.

Inventive Principle:
Principle #19Periodic action

3Reliability

If high-temperature cleaning is performed continuously, then toner removal is maximized, but energy consumption and device wear increase

Engineering Contradiction:
Improvetoner removal efficiencyVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements periodic high-temperature cleaning cycles rather than continuous operation. The cleaning unit operates at high temperature only during scheduled cleaning intervals or when toner accumulation is detected, and returns to normal operating temperature during regular printing operations. This periodic approach maximizes toner removal efficiency during cleaning cycles while significantly reducing overall energy consumption and thermal stress on device components.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The temperature parameter of the cleaning unit is dynamically adjusted based on operational needs. During high-temperature cleaning cycles, the temperature is elevated to maximize toner removal. During normal printing operations, the temperature returns to standard levels. This dynamic parameter change ensures optimal toner removal when needed while minimizing energy loss and device wear during regular operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances toner removal from cleaning units, preventing print stains and extending the device's operational life by effectively managing toner accumulation and transfer during high-temperature operations.

Implementation Method 1

heating a surface of the first or second pressing unit coming into contact with the first cleaning unit to a temperature higher than a temperature during fixing

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

rotating the first or second pressing unit and heating a surface of the first or second pressing unit coming into contact with the first cleaning unit to a temperature higher than a temperature during fixing

Methodology Applied
Scientific EffectThermal transfer: Conduction (thermal)

Data Source

PatentUS10775724B1Fixing device and image forming apparatus
Publication Date: 2020.09.15 FUJIFILM BUSINESS INNOVATION CORP
  • US10775724B1 patent drawing
  • US10775724B1 patent drawing
  • US10775724B1 patent drawing

AI summary

A fixing device includes: a first pressing unit that rotates; a second pressing unit that comes into press-contact with the first pressing unit to form a nip portion at which a toner image is fixed on a recording medium; a heating unit that heats at least one of the first and second pressing units; and a first cleaning unit that comes into contact with a surface of at least one of the first and second pressing units to perform cleaning, the fixing device being configured to perform a high-temperature rotating operation that includes rotating the first or second pressing unit and heating a surface of the first or second pressing unit coming into contact with the first cleaning unit to a temperature higher than a temperature during fixing; and then to perform a cleaning operation that includes causing a cleaning material to pass through the nip portion.