Fixing Device Temperature Sensor Placement for High-Speed Printing

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Solution Overview

Problem

Conventional fixing devices struggle to accurately detect fixing temperatures during high-speed printing, especially when handling sheets with minimum width, due to temperature sensor placement and heat distribution issues.

Innovation Solution

The proposed fixing device incorporates a heater with a resistance heating element, an endless belt, a first temperature sensor positioned at the center of the heater, and a second temperature sensor placed on the outer side of the resistance heating element in the longitudinal direction. This configuration allows for accurate temperature detection at both the center and end parts of the heater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is disposed at the end part of the resistance heating element to detect temperature, then the temperature at the end part can be monitored, but during high-speed printing for sheets with minimum width, the detected temperature becomes excessively high leading to inaccurate fixing temperature detection

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidfixing temperature detection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a thermal conductor (metal sheet) as an intermediary between the resistance heating element and the temperature sensor. This mediator transfers heat from the heating element to the sensor, allowing the sensor to be positioned away from the high-temperature zone while still detecting relevant temperature information. The thermal conductor acts as a buffer that smooths out temperature fluctuations and prevents the sensor from being directly exposed to excessive heat during high-speed printing operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The temperature sensor is extracted from the direct high-temperature environment of the resistance heating element's end part. By using the thermal conductor to mediate the temperature transfer, the sensor operates in a more stable thermal environment, separating the sensing function from the high-heat generation zone. This extraction allows for more reliable temperature detection without direct exposure to the harmful thermal conditions.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If two temperature sensors are provided at positions opposed to the central part and end part of the resistance heating element, then sheets with both minimum and maximum widths can be heated, but the complexity of the device increases

Engineering Contradiction:
Improvecompatibility with sheets of varying widthsVSAvoidnumber of temperature sensors
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The single temperature sensor positioned at the center serves multiple functions: it detects temperature for sheets with minimum width, and through the thermal conduction path extending to the end part, it also provides temperature information relevant to sheets with maximum width. This multi-functional approach eliminates the need for separate sensors at different positions, reducing device complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the temperature detection function into a single sensor positioned at the center, combining what would traditionally require two separate sensors. The thermal conductor structure allows this single sensor to effectively monitor temperature conditions for both minimum and maximum width sheets, consolidating multiple detection functions into one component.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables precise detection of fixing temperatures even during high-speed printing, ensuring accurate heat fixation for sheets of varying widths without the need for high-heat-resistant temperature sensors.

Implementation Method 1

a heater having a resistance heating element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a first temperature sensor disposed at a position opposed to the heater and configured to detect a temperature at a center part of the heater

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12216419B2Fixing device and image forming apparatus
Publication Date: 2025.02.04 BROTHER KOGYO KK
  • US12216419B2 patent drawing
  • US12216419B2 patent drawing
  • US12216419B2 patent drawing

AI summary

A fixing device includes a heater including a substrate and a resistance heating element disposed on the substrate, an endless belt, a first temperature sensor disposed at a position opposed to the heater and configured to detect a temperature at a center part of the heater in a longitudinal direction of the heater; and a second temperature sensor disposed at a position opposed to the heater and configured to detect a temperature at an end part of the heater in the longitudinal direction of the heater. The second temperature sensor is disposed at a position located on an outer side of the resistance heating element in the longitudinal direction of the heater.