Fixing Device Substrate Width Variation for Temperature Uniformity

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Solution Overview

Problem

Non-uniform temperature distribution in image forming apparatus fixing devices due to non-linear long side edges of the planar heater, which hinders appropriate temperature control.

Innovation Solution

A fixing device design featuring a cylindrical body with a substrate having varying width sections and a temperature sensing element positioned to avoid areas of potential temperature non-uniformity, ensuring accurate temperature measurement and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the temperature sensing element is placed in contact with the substrate of the planar heater, then temperature control is enabled, but temperature non-uniformity occurs due to non-linear long side edges of the planar heater

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidtemperature uniformity
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent applies local quality by positioning the temperature sensing element at a specific location on the substrate where the long side edges are linear, rather than uniformly across the entire substrate. This localized placement ensures the sensing element measures temperature only in the uniform region, avoiding the non-uniform areas caused by edge irregularities. The substrate itself has varying thermal properties across different regions, with the central region having better thermal uniformity than the edge regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the substrate into different functional regions: a central region with linear long side edges where temperature sensing occurs, and edge regions where non-linearity exists. By dividing the substrate into these distinct zones and placing the temperature sensing element only in the appropriate central region, the system achieves accurate temperature measurement while avoiding the harmful effects of edge non-uniformity.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If the long side edges of the planar heater are made completely linear to ensure uniform heat transfer, then manufacturing precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveedge linearity of planar heaterVSAvoidmanufacturing difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Instead of requiring the entire substrate including edges to have perfectly linear long side edges, the patent applies local quality by only requiring linearity in the specific region where temperature sensing occurs. The edge regions can have manufacturing variations without affecting temperature control accuracy, as long as the central sensing region maintains linear edges for uniform heat transfer.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent extracts the temperature sensing function from the edge regions and places it only in the central region with linear edges. This separation allows the edge regions to have manufacturing tolerances without compromising temperature control, while the central region maintains the necessary precision for uniform heat transfer and accurate sensing.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively mitigates temperature non-uniformity, enabling improved temperature control and uniform heat transfer within the fixing device, enhancing the performance of image forming apparatuses.

Implementation Method 1

a heating element; and a temperature sensing element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a temperature sensing element that measures a temperature at a position in an axial direction of the cylindrical body that does not overlap with the second portion in the axial direction

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12066777B2Fixing device
Publication Date: 2024.08.20 TOSHIBA TEC KK
  • US12066777B2 patent drawing
  • US12066777B2 patent drawing
  • US12066777B2 patent drawing

AI summary

According to an embodiment, a fixing device includes a cylindrical body that rotates about an axial direction and a heater that heats the cylindrical body. The heater includes a substrate with a length direction matching the axial direction. The substrate has a first portion with a width in a width direction that is greater than a width of a second portion in the width direction. A first heating element is on a central portion of the substrate overlapping with the second portion. A first temperature sensing element is at a position along the axial direction that does not overlap with the second portion.