Fixing Device Terminal Bending for Compact Space

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Solution Overview

Problem

Conventional fixing devices in printers or copiers with multiple heaters face challenges in optimizing space usage around terminal members, leading to inefficiencies in design and potential interference during assembly.

Innovation Solution

The design incorporates a first and second heater with elongated configurations, where the terminal members' electrical connection portions are strategically bent to reduce vertical space requirements, allowing for a more compact arrangement and easier assembly by aligning the connection tips in a direction that minimizes interference with other components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the second electrical connection portion extends in a direction perpendicular to the first plate-shaped portion, then the electrical connection is simplified, but the space around the terminal members cannot be saved

Engineering Contradiction:
Improveelectrical connection simplicityVSAvoidspace around terminal members
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The second electrical connection portion is configured to extend in a direction substantially parallel to the first plate-shaped portion rather than perpendicular, changing the spatial dimension of connection. This parallel arrangement allows the tip portion to extend along the length of the first plate-shaped portion, effectively reducing the vertical space requirement and saving space around the terminal members while maintaining electrical connectivity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If multiple heaters are arranged in the fixing device, then the heating capability is improved, but the device complexity increases

Engineering Contradiction:
Improveheating capabilityVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The second heater is arranged adjacent to the first heater with their longitudinal directions substantially aligned, creating a merged heating arrangement. The terminal members are also configured in a coordinated manner where the second terminal member's electrical connection portion extends parallel to the first plate-shaped portion, integrating the spatial arrangement of multiple heaters and their connections to manage complexity while maintaining enhanced heating capability

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively saves space around the terminal members, enhances the compactness of the fixing device, and facilitates easier attachment to the printer or copier, improving overall design efficiency and usability.

Implementation Method 1

a first heater (720); a second heater (730)... The first terminal member (740) is electrically connected to the first heater (720)... The second terminal member (750) is electrically connected to the second heater (730)

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10012943B2Fixing device provided with a plurality of heaters
Publication Date: 2018.07.03 BROTHER KOGYO KK
  • US10012943B2 patent drawing
  • US10012943B2 patent drawing
  • US10012943B2 patent drawing

AI summary

A fixing device includes: first and second heaters; a frame; and first and second terminals. The frame includes first and second fixing surfaces. The first terminal is electrically-connected to the first heater and includes: a first plate-shaped portion including a first fixed portion fixed to the first fixing surface. The second terminal is electrically-connected to the second heater and includes: a second plate-shaped portion including a second fixed portion fixed to the second fixing surface; and a first electrical connection portion electrically-connected to a power source and including: a first intermediate portion bent from the second plate-shaped portion and extending in a first direction connecting the second fixed portion and the second fixing surface; and a first tip portion. The first intermediate portion has: a first end connected to the second plate-shaped portion; and a second end from which the first tip portion extends along the first plate-shaped portion.