Fixing Heater Duty Control for Sheet-Feed Power Reduction
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Solution Overview
Problem
Existing image forming apparatuses consume unnecessary electric power during the period from when the fixing heater reaches the target temperature to when the paper sheet reaches the fixing nip, due to variations in transport time and distance from different sheet feeding units.
Innovation Solution
The image forming apparatus controls the maximum electric power supplied to the fixing heater per unit time based on the sheet feeding position, setting different maximum energization duties for each feeding unit to ensure the fixing heater reaches the target temperature by the time the paper sheet arrives at the fixing nip, thereby reducing unnecessary power consumption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If the temperature control is started in response to a print start instruction, then the fixing device can reach the target temperature, but the fixing device consumes unnecessary electric power during the period from when the fixing heater reaches the target temperature to when the paper sheet reaches the fixing nip
Solution Approach 1:
The control unit calculates the transport time from the sheet feeding position to the fixing nip in advance, and starts the temperature control at a timing that ensures the fixing heater reaches the target temperature exactly when the paper sheet arrives at the fixing nip, rather than starting control at a fixed print start instruction timing
Solution Approach 2:
The control unit dynamically adjusts the temperature control timing and power supply amount based on the transport time parameter, which varies depending on the sheet feeding position. By changing the control parameters adaptively, the system avoids unnecessary heating while ensuring the target temperature is reached at the correct moment
2Speed
If the resistance value of the heat generating resistor is decreased to increase heat generation speed, then the temperature of the heating unit rises in a shorter time, but the amount of current that flows per unit time increases, necessitating electrical components with higher ratings
Solution Approach 1:
Instead of using a high-power resistor that requires high current, the system uses a lower-power resistor and applies periodic power supply control. The control unit supplies power in cycles, allowing the fixing heater to accumulate heat gradually and reach the target temperature without requiring high instantaneous current
Solution Approach 2:
The system changes the resistance parameter by selecting a resistor with higher resistance value, and compensates for the slower heating rate by adjusting the power supply timing and duration through control algorithms, achieving the desired heating performance with lower current requirements
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively reduces electric power usage by ensuring the fixing heater reaches the target temperature just in time for fixing, eliminating the need for additional temperature maintenance and minimizing energy waste.
Implementation Method 1
a fixing heater disposed in a space inside the fixing film and configured to generate heat when electricity is supplied from a commercial power supply
Data Source
AI summary
An image forming apparatus includes a fixing device, a control unit, and feeding units. The fixing device includes a tubular fixing film, a fixing heater disposed in a space inside the fixing film and configured to generate heat when electricity is supplied from a commercial power supply, and a pressing roller. The fixing device fixes a toner image formed on a paper sheet to the paper sheet by nipping and transporting the paper sheet at a fixing nip. The control unit is configured to control electric power supplied from the commercial power supply to the fixing heater. The control unit sets a maximum duty based on the feeding unit that is used.


