Fixing Member Reciprocating Movement for Edge Scar Prevention

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Solution Overview

Problem

Conventional image forming apparatuses fail to effectively prevent edge scars on fixing members and achieve uniform temperature distribution, leading to suboptimal image quality, especially when handling varying sheet sizes and continuous image formation.

Innovation Solution

An image forming apparatus with a moving section that adjusts the fixing member's position in the sheet width direction based on temperature detection, performing a reciprocating movement to prevent edge scars and a temperature control movement to maintain a predetermined temperature range, ensuring uniform heat distribution across the fixing member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the fixing section is translated in the sheet width direction to periodically change the relative position between the sheet and fixing nip, then edge scars on the fixing member are prevented, but the temperature distribution of the fixing member becomes non-uniform when variously-sized sheets are used

Engineering Contradiction:
Improveedge scars on fixing memberVSAvoidtemperature distribution uniformity
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The fixing section performs reciprocating movement in the sheet width direction at predetermined intervals during sheet conveyance. This periodic translation changes the relative position between the sheet and fixing nip, preventing edge scars from forming on the fixing member while maintaining uniform temperature distribution through controlled thermal management

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

A temperature detection section monitors the temperature of the fixing member in real-time, and the control section adjusts the reciprocating movement of the fixing section based on detected temperature values. This feedback mechanism ensures that temperature distribution remains uniform even when variously-sized sheets are used, preventing both edge scars and temperature-related defects

Inventive Principle:
Principle #23Feedback

2Temperature

If the fixing section is moved to end sides in accordance with the temperature of the fixing member to prevent temperature rise at non-sheet passing portions, then temperature distribution is uniformized, but the ability to prevent edge scars is reduced

Engineering Contradiction:
Improvetemperature distribution uniformityVSAvoidedge scars on fixing member
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The fixing section performs reciprocating movement in the sheet width direction at predetermined intervals during sheet conveyance. This periodic translation changes the relative position between the sheet and fixing nip, preventing edge scars from forming on the fixing member while maintaining uniform temperature distribution through controlled thermal management

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

A temperature detection section monitors the temperature of the fixing member in real-time, and the control section adjusts the reciprocating movement of the fixing section based on detected temperature values. This feedback mechanism ensures that temperature distribution remains uniform even when variously-sized sheets are used, preventing both edge scars and temperature-related defects

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If reciprocating movement and temperature control movement are both performed, then both edge scar prevention and temperature uniformization are achieved, but device complexity increases

Engineering Contradiction:
Improveedge scars on fixing memberVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The fixing section serves multiple functions: it conveys sheets through the fixing nip, performs reciprocating movement to prevent edge scars, and responds to temperature feedback to maintain uniform temperature distribution. This multi-functionality is achieved through a single integrated control system that manages both movement modes based on real-time temperature detection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A temperature detection section monitors the temperature of the fixing member in real-time, and the control section adjusts the reciprocating movement of the fixing section based on detected temperature values. This feedback mechanism ensures that temperature distribution remains uniform even when variously-sized sheets are used, preventing both edge scars and temperature-related defects

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents edge scars and uniformizes the temperature of the fixing member, thereby enhancing image quality and consistency across different sheet sizes and during continuous image formation.

Implementation Method 1

a fixing member that forms a fixing nip for conveying a sheet in a tightly sandwiching manner, the fixing member heating and pressing a sheet passing through the fixing nip to fix a toner image on the sheet

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a temperature detection section disposed at a position corresponding to an end portion of the fixing member, the temperature detection section moving together with the fixing member to detect a temperature of the end portion

Methodology Applied
Scientific EffectTemperature detection: Thermocouple

Data Source

PatentUS9037027B2Image forming apparatus and method of forming an image
Publication Date: 2015.05.19 KONICA MINOLTA INC
  • US9037027B2 patent drawing
  • US9037027B2 patent drawing
  • US9037027B2 patent drawing

AI summary

An image forming apparatus includes: a fixing member; a moving section that moves the fixing member in a sheet width direction; a temperature detection section disposed at a position corresponding to an end portion of the fixing member, the temperature detection section moving together with the fixing member to detect a temperature of the end portion; and a control section that performs a first movement control and a second movement control on the basis of a result of a detection by the temperature detection section, the first movement control being intended to move the fixing member in the sheet width direction in a reciprocating manner with a predetermined cycle, the second movement control being intended to move the fixing member in the sheet width direction so that the temperature of the fixing member falls within a predetermined temperature range.