Fixing Nip Airflow Control for Non-Sheet Region Cooling

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Solution Overview

Problem

In image forming apparatuses, the temperature in the non-sheet-passing region of the fixing section rises excessively when smaller sheets are passed through consecutively, leading to potential member deterioration, and existing solutions like cooling fans make the apparatus oversized.

Innovation Solution

The apparatus incorporates a rotatable fixer, a blower for generating airflow to separate sheets, and a hardware processor that controls airflow direction, directing part of the airflow toward the rotatable fixer in the non-sheet-passing region to prevent temperature rise without increasing the apparatus's size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a cooling fan is provided in the fixing section to cool the non-sheet-passing region, then the temperature rise can be prevented, but the image forming apparatus becomes oversize

Engineering Contradiction:
Improvetemperature in non-sheet-passing regionVSAvoidsize of image forming apparatus
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The blower, originally designed solely for sheet separation, is made to serve dual purposes: sheet separation and cooling of the non-sheet-passing region. The hardware processor controls the blower to generate airflow that is directed toward the rotatable fixer in the non-sheet-passing region, enabling the same component to perform both functions without adding a dedicated cooling fan.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The blower serves itself by utilizing its own generated airflow for cooling purposes. Instead of requiring a separate cooling system, the blower's airflow is redirected to cool the non-sheet-passing region, allowing the system to self-regulate temperature without additional dedicated cooling components.

Inventive Principle:
Principle #25Self-service

2Temperature

If additional cooling components are added to the fixing section, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature control in fixing sectionVSAvoidcomplexity of fixing section
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The blower is designed to perform multiple functions: sheet separation and temperature control in the non-sheet-passing region. This multi-functionality approach reduces device complexity by eliminating the need for separate cooling components while maintaining effective temperature management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The hardware processor dynamically adjusts the airflow parameters of the blower to optimize both sheet separation and cooling effects. By controlling airflow amount and direction, the system achieves effective temperature control without adding complex cooling mechanisms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents excessive temperature rise in the non-sheet-passing region, maintaining optimal temperature conditions for fixation without the need for additional cooling fans, thus preventing apparatus oversizing.

Implementation Method 1

a blower configured to generate airflow toward the fixing nip, the airflow being for separating a sheet from the rotatable fixer

Methodology Applied
Scientific EffectAirflow generation:

Implementation Method 2

part of the airflow flowing from the blower toward a non-sheet-passing region of the fixing nip is directed toward the rotatable fixer

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS10324403B2Image forming apparatus containing fixing member, blowing section, and hardware processor
Publication Date: 2019.06.18 KONICA MINOLTA INC
  • US10324403B2 patent drawing
  • US10324403B2 patent drawing
  • US10324403B2 patent drawing

AI summary

An image forming apparatus includes a fixing member, a blowing section, and a hard ware processor. The blowing section generates airflow toward the fixing nip, and the airflow is used for separating a sheet from the fixing member. The hardware processor performs a control of the blowing section so that airflow amounts of the blowing section toward the fixing nip are different in an axial direction of the fixing member and part of the airflow flowing from the blowing section toward a non-sheet-passing region of the fixing nip is directed in the moving direction of the fixing member.