Fixing Roller Thermal Capacity Layout for Stable Small-Sheet Heating
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Solution Overview
Problem
Existing fixing devices face issues with temperature fluctuations in heating rollers, leading to fixing failures or ultrafine particle generation due to excessive temperatures, especially when small-size sheets pass through, causing uneven image fixation and particle contamination.
Innovation Solution
The heating device incorporates a roller with larger thermal capacitors at its ends to stabilize temperature fluctuations, using independently adjustable heaters and detectors to maintain optimal temperature ranges, preventing excessive heating or cooling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the heating roller temperature is increased to prevent fixing failures, then fixing reliability is improved, but ultrafine particles are generated from the pressure roller
Solution Approach 1:
The patent applies local quality by creating a temperature gradient along the heating roller axis, with higher thermal capacity at the ends and lower at the center. This non-uniform thermal capacity distribution allows different axial regions to operate at different effective temperatures, preventing UFP generation at the ends while maintaining sufficient temperature for reliable fixing at the center region.
2Object-generated harmful factors
If the heating roller temperature is decreased to prevent ultrafine particle generation, then particle contamination is reduced, but fixing failures occur
Solution Approach 1:
The heating roller incorporates a base body with varying thermal capacity along its axial direction, where the end portions have larger thermal capacity than the center portion. This local differentiation in thermal properties allows the center region to maintain higher temperature for reliable fixing while the end portions remain cooler to prevent ultrafine particle generation.
3Productivity
If small-size sheets continuously pass through the heating roller, then productivity is improved, but the heating roller temperature excessively increases causing UFP generation
Solution Approach 1:
The patent changes the thermal capacity parameter of the heating roller base body along its axial direction. By designing the base body with larger thermal capacity at the end portions and smaller thermal capacity at the center portion, the system can process small-size sheets continuously at high productivity while preventing excessive temperature increase at the ends that would cause UFP generation.
4Stability of the object's composition
If the heating roller temperature is uniformly distributed, then thermal stability is improved, but end portions excessively heat up when processing small sheets
Solution Approach 1:
The heating roller base body is designed with non-uniform thermal capacity distribution along the axial direction, where end portions have larger thermal capacity and the center portion has smaller thermal capacity. This local quality differentiation creates intentional thermal asymmetry that prevents excessive heating at the ends while maintaining overall thermal stability during continuous processing of small-size sheets.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration maintains consistent temperature across the roller, reducing fixing failures and ultrafine particle generation, ensuring reliable image fixation and reducing contamination.
Implementation Method 1
The thermal capacitor has a larger thermal capacity than the base body
Implementation Method 2
The heater is disposed inside the base body to heat the base body
Data Source
AI summary
A heating device includes a roller and a pressure member. The roller includes a base body, a thermal capacitor, and a heater. The base body extends from a center portion to each end portions of the roller in a longitudinal direction of the roller. The thermal capacitor is disposed on each of the end portions of the roller. The thermal capacitor has a larger thermal capacity than the base body. The heater is disposed inside the base body to heat the base body. The pressure member faces the roller to press a recording medium against the roller.


