Fixing Roller Thermal Capacity Layout for Stable Small-Sheet Heating

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Solution Overview

Problem

Existing fixing devices face issues with temperature fluctuations in heating rollers, leading to fixing failures or ultrafine particle generation due to excessive temperatures, especially when small-size sheets pass through, causing uneven image fixation and particle contamination.

Innovation Solution

The heating device incorporates a roller with larger thermal capacitors at its ends to stabilize temperature fluctuations, using independently adjustable heaters and detectors to maintain optimal temperature ranges, preventing excessive heating or cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heating roller temperature is increased to prevent fixing failures, then fixing reliability is improved, but ultrafine particles are generated from the pressure roller

Engineering Contradiction:
Improvefixing reliabilityVSAvoidultrafine particle generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating a temperature gradient along the heating roller axis, with higher thermal capacity at the ends and lower at the center. This non-uniform thermal capacity distribution allows different axial regions to operate at different effective temperatures, preventing UFP generation at the ends while maintaining sufficient temperature for reliable fixing at the center region.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If the heating roller temperature is decreased to prevent ultrafine particle generation, then particle contamination is reduced, but fixing failures occur

Engineering Contradiction:
Improveparticle contaminationVSAvoidfixing reliability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The heating roller incorporates a base body with varying thermal capacity along its axial direction, where the end portions have larger thermal capacity than the center portion. This local differentiation in thermal properties allows the center region to maintain higher temperature for reliable fixing while the end portions remain cooler to prevent ultrafine particle generation.

Inventive Principle:
Principle #3Local quality

3Productivity

If small-size sheets continuously pass through the heating roller, then productivity is improved, but the heating roller temperature excessively increases causing UFP generation

Engineering Contradiction:
Improveprocessing speedVSAvoidultrafine particle generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the thermal capacity parameter of the heating roller base body along its axial direction. By designing the base body with larger thermal capacity at the end portions and smaller thermal capacity at the center portion, the system can process small-size sheets continuously at high productivity while preventing excessive temperature increase at the ends that would cause UFP generation.

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If the heating roller temperature is uniformly distributed, then thermal stability is improved, but end portions excessively heat up when processing small sheets

Engineering Contradiction:
Improvethermal stabilityVSAvoidend portion temperature
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The heating roller base body is designed with non-uniform thermal capacity distribution along the axial direction, where end portions have larger thermal capacity and the center portion has smaller thermal capacity. This local quality differentiation creates intentional thermal asymmetry that prevents excessive heating at the ends while maintaining overall thermal stability during continuous processing of small-size sheets.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains consistent temperature across the roller, reducing fixing failures and ultrafine particle generation, ensuring reliable image fixation and reducing contamination.

Implementation Method 1

The thermal capacitor has a larger thermal capacity than the base body

Methodology Applied
Scientific EffectThermal capacity: Thermal Energy Storage

Implementation Method 2

The heater is disposed inside the base body to heat the base body

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12510853B2Heating device, fixing device, and image forming apparatus
Publication Date: 2025.12.30 RICOH CO LTD
  • US12510853B2 patent drawing
  • US12510853B2 patent drawing
  • US12510853B2 patent drawing

AI summary

A heating device includes a roller and a pressure member. The roller includes a base body, a thermal capacitor, and a heater. The base body extends from a center portion to each end portions of the roller in a longitudinal direction of the roller. The thermal capacitor is disposed on each of the end portions of the roller. The thermal capacitor has a larger thermal capacity than the base body. The heater is disposed inside the base body to heat the base body. The pressure member faces the roller to press a recording medium against the roller.