Image Forming Apparatus Fixing Temperature Control
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Solution Overview
Problem
Conventional image forming apparatuses face challenges in accurately controlling the fixing temperature of the fixing unit for small toner applied areas, leading to image errors due to excessive heat or insufficient heat, especially in varying environmental conditions, resulting in density unevenness and hot or cold offset issues.
Innovation Solution
An image forming apparatus that includes a receiving unit, an image forming unit, a fixing unit, a temperature control unit, an environment sensor, and a processor to analyze image data and determine the amount of toner applied, adjusting the fixing temperature based on thresholds and environmental humidity to prevent image errors and maintain optimal heat transfer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the fixing temperature is controlled for large amount of toner applied area, then fixation reliability is improved, but image quality deteriorates in small amount of toner applied area due to excessive heat
Solution Approach 1:
The patent divides the image area into multiple regions based on toner application amount (large amount regions with 70% or more toner, and small amount regions with less than 70% toner). The fixing temperature control is then applied differently to each segment: higher temperature for large toner areas to ensure fixation reliability, and lower temperature for small toner areas to prevent excessive heat damage, thus resolving the contradiction between fixation reliability and image quality.
Solution Approach 2:
The patent implements local quality control by setting different fixing temperatures for different regions of the image. Small amount toner applied areas receive a lower fixing temperature to prevent excessive heat that would cause image errors, while large amount toner applied areas receive a higher fixing temperature to ensure reliable fixation. This localized temperature control resolves the contradiction by optimizing each region's temperature according to its specific toner amount.
2Reliability
If the fixing temperature is increased to ensure fixation, then fixation reliability is improved, but heat loss increases due to water evaporation in small toner areas
Solution Approach 1:
The patent segments the image into small toner areas (less than 70% toner) and large toner areas (70% or more). For small toner areas, it applies a lower fixing temperature that accounts for heat loss to water evaporation, preventing excessive heat input. For large toner areas, it uses higher temperature to ensure fixation. This segmentation resolves the contradiction by optimizing heat input based on the specific characteristics of each region.
Solution Approach 2:
The patent changes the fixing temperature parameter based on the toner application amount and environmental conditions. For small toner applied areas, it reduces the fixing temperature to compensate for heat loss to water evaporation. For large toner applied areas, it maintains or increases the temperature to ensure reliable fixation. This dynamic parameter adjustment resolves the contradiction between fixation reliability and heat loss.
3Manufacturing precision
If the fixing temperature is controlled for small toner applied area, then image quality is improved, but fixation reliability deteriorates in large toner applied area
Solution Approach 1:
The patent divides the image into distinct regions based on toner application density and applies different fixing temperatures to each segment. Small toner areas receive lower temperature to prevent image errors and maintain quality, while large toner areas receive higher temperature to ensure fixation reliability. This segmentation strategy resolves the contradiction by allowing optimized temperature control for each region's specific requirements.
Solution Approach 2:
The patent implements local quality optimization by setting fixing temperature according to the local toner application amount. In small toner applied areas, lower temperature prevents image errors. In large toner applied areas, higher temperature ensures reliable fixation. This localized approach resolves the contradiction by tailoring the temperature to the specific needs of each region rather than using a uniform temperature.
4Device complexity
If a fixed fixing temperature is used, then device complexity is reduced, but image quality deteriorates due to inability to adapt to varying toner amounts and environmental conditions
Solution Approach 1:
The patent implements dynamic fixing temperature control that adapts to varying conditions. It analyzes image data to identify small toner applied areas and adjusts the fixing temperature accordingly. The system also responds to environmental conditions such as high humidity by modifying temperature settings. This dynamic control resolves the contradiction by allowing the system to adapt to different scenarios while maintaining manageable complexity through rule-based adjustments.
Solution Approach 2:
The patent changes the fixing temperature parameter based on detected conditions including toner application amount and environmental humidity. When small toner applied areas are detected or high humidity is sensed, the system reduces the fixing temperature to prevent image errors. This parameter adaptation resolves the contradiction between fixed complexity and variable image quality requirements.
5Reliability
If the fixing temperature is increased to prevent cold offset, then fixation reliability is improved, but hot offset occurs in small toner areas due to excessive heat
Solution Approach 1:
The patent segments the image into small toner areas (less than 70% toner) and large toner areas (70% or more), applying different fixing temperatures to prevent both cold offset and hot offset. Small toner areas receive lower temperature to prevent hot offset, while large toner areas receive higher temperature to prevent cold offset and ensure fixation reliability. This segmentation resolves the contradiction by preventing the harmful effects of both insufficient and excessive heat.
Solution Approach 2:
The patent applies local quality control by adjusting fixing temperature according to the local toner application amount. In small toner applied areas, lower temperature prevents hot offset. In large toner applied areas, higher temperature prevents cold offset. This localized temperature optimization resolves the contradiction between preventing cold offset and avoiding hot offset by tailoring the temperature to each region's characteristics.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus effectively reduces image errors by dynamically controlling the fixing temperature, ensuring proper heat distribution for small toner areas, thereby preventing density unevenness and maintaining image quality across different environmental conditions.
Implementation Method 1
a fixing unit that thermally fixes, to the sheet, the toner image formed by the image forming unit
Implementation Method 2
an environment sensor that senses an ambient state
Implementation Method 3
evaporating water of the paper at the time of fixing, and causing a heat loss
Data Source
AI summary
An image forming apparatus analyzes image data and detects a first area and a second area in the image data. The first area is an area in which a toner application amount per unit area is greater than a first threshold value and less than a second threshold value, and the second area is an area in which a toner application amount per unit area is greater than a third threshold value that is greater than the second threshold value. The image forming apparatus sets a target fixing temperature for fixing toner to a sheet based on the analyzing of the image data such that the target fixing temperature is set to be higher in a case in which one of the first area and the second area is detected than in a case in which none of the first area and the second area is detected.


