Flame-Resistant Radio Wrap for Heat-Damage Protection

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Solution Overview

Problem

Firefighters and first responders face challenges with portable radio equipment that lacks effective flame and heat resistance, leading to potential damage and entanglement issues during extreme temperature exposures.

Innovation Solution

A flame and heat-resistant wrap designed for portable radios, remote speaker microphones, and their cords, featuring an elongate body with divergent widths, releasable fasteners, and reflective strips, made from thermal and moisture barrier materials that resist ignition and melting up to 500° F for at least five minutes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If portable radio equipment is used without flame and heat resistant protection, then the equipment remains functional and accessible, but it is vulnerable to melting and heat damage when exposed to extreme temperatures

Engineering Contradiction:
Improveheat and flame resistanceVSAvoidmelting and heat damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A wrap made of flame and heat resistant fabric is introduced as an intermediary protective layer between the portable radio equipment and the extreme thermal environment. The wrap acts as a barrier that absorbs and resists heat, preventing direct thermal contact with the radio, RSM, and cord, thereby protecting them from melting and heat damage while allowing the equipment to remain functional

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The wrap is constructed from composite materials including flame and heat resistant fabric with thermal barrier and moisture barrier layers. This composite structure combines multiple functional properties (fire resistance, thermal insulation, moisture protection) into a single protective system that comprehensively addresses the harmful thermal effects while maintaining equipment functionality

Inventive Principle:
Principle #40Composite materials

2Reliability

If a wrap is added to provide flame and heat resistance, then protection against melting and heat damage is improved, but the complexity of the radio equipment increases

Engineering Contradiction:
Improveheat and flame resistanceVSAvoidequipment structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective system is segmented into a separate, removable wrap component rather than integrating protection directly into the radio equipment. This segmentation allows the wrap to be added or removed independently, providing heat and flame protection without permanently increasing the complexity of the radio, RSM, or cord structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wrap is designed as a universal protective covering that can accommodate the radio, RSM, and cord together as a complete communication system. The elongate body of the wrap provides multi-functional protection (thermal, flame, moisture) for multiple components simultaneously, reducing overall system complexity compared to protecting each component separately

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the wrap is designed with releasable fasteners for easy removal, then ease of operation is improved, but the reliability of protection during use may be compromised

Engineering Contradiction:
Improvewrap removal and installationVSAvoidprotection continuity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The wrap incorporates dynamic fastening elements (releasable fasteners) that allow the wrap to transition between secured and unsecured states. When fastened, the wrap provides reliable protection; when released, it can be easily removed or adjusted. This dynamic capability enables users to secure the wrap during emergency operations for reliable protection while allowing quick removal when protection is no longer needed

Inventive Principle:
Principle #15Dynamics

4Reliability

If the wrap covers the entire radio equipment including cord, then protection against entanglement and heat damage is improved, but the volume and weight of the equipment increase

Engineering Contradiction:
Improvecomprehensive protectionVSAvoidequipment size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The wrap is constructed as a flexible, thin-film covering that conforms to the shape of the radio, RSM, and cord assembly. This flexible shell design provides comprehensive protection against entanglement and heat damage without adding significant bulk or weight, as the wrap can be tightly fitted to the equipment contours rather than requiring excessive material volume

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wrap provides reliable protection against heat and flames, preventing damage to the radio equipment while maintaining functionality and safety for first responders, adhering to National Fire Protection Association standards.

Implementation Method 1

The flame and heat resistant fabric may include a thermal barrier layer... the flame and heat resistant fabric resists igniting, burning, melting, dripping and/or separation at a temperature of 500° F. for at least five minutes

Methodology Applied
Scientific EffectThermal barrier: Thermal Insulation

Implementation Method 2

the flame and heat resistant fabric may include a thermal barrier layer and/or a moisture barrier layer

Methodology Applied
Scientific EffectMoisture barrier: Semipermeable Membrane

Data Source

PatentUS11783966B2Flame and heat resistant, releasably connectable wrap for a portable radio, remote speaker microphone, and the cord therebetween
Publication Date: 2023.10.10 BREAKTHROUGH INNOVATIONS LLC
  • US11783966B2 patent drawing
  • US11783966B2 patent drawing
  • US11783966B2 patent drawing

AI summary

Flaps and wraps that provide heat and flame resistant properties to a remote speaker microphone (RSM) and its cord and firefighter turnout coats having the same are disclosed. The flaps have an elongate body of flame and heat resistant fabric having a head, a tail, opposing first and second major surfaces, an elongate edge encompassing the head and the tail that is sewn to the firefighter turnout coat to form a flap seam to a first of the two front sections proximate the neck section, and a first fastener positioned on the second major surface of the head and the tail at an edge opposite the flap seam. A second fastener, which is mateable to the first fastener, is fixedly attached to the firefighter turnout coat at a position under the flap when the flap is in an attached position.