Flame Retardant Copolyester Elastomer Cable Composition

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Solution Overview

Problem

Flame retardant polymer compositions containing copolyester elastomers face a challenge in maintaining mechanical properties, particularly tensile strength and abrasion resistance, when high loads of flame retardants are required for flame retardancy, especially in electrical cable applications.

Innovation Solution

A flame retardant composition comprising a copolyester elastomer with hard and soft polyester segments, combined with 0-30 parts of further polymers, 1-15 parts of a halogen-containing flame retardant, and 0-15 parts of a halogen-free flame retardant, achieving a balance between flame retardancy and mechanical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If high loads of flame retardants are used to achieve flame retardancy, then flame retardant properties are improved, but mechanical properties (tensile strength and abrasion resistance) deteriorate

Engineering Contradiction:
Improveflame retardancyVSAvoidmechanical properties
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent applies parameter changes by optimizing the specific composition and ratio of flame retardant additives (halogen-containing and halogen-free) to achieve the desired flame retardancy while minimizing the negative impact on mechanical properties. This involves adjusting concentrations and types of additives to find the optimal balance point.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining multiple flame retardant additives (halogen-containing and halogen-free) with the copolyester elastomer base material. This composite approach allows the system to achieve flame retardancy through synergistic effects while maintaining mechanical integrity better than single-additive systems.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If high loads of flame retardants are used to achieve flame retardancy, then flame retardant properties are improved, but elongation at break deteriorates

Engineering Contradiction:
Improveflame retardancyVSAvoidelongation at break
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by optimizing the specific composition and ratio of flame retardant additives (halogen-containing and halogen-free) to achieve the desired flame retardancy while minimizing the negative impact on mechanical properties. This involves adjusting concentrations and types of additives to find the optimal balance point.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining multiple flame retardant additives (halogen-containing and halogen-free) with the copolyester elastomer base material. This composite approach allows the system to achieve flame retardancy through synergistic effects while maintaining mechanical integrity better than single-additive systems.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If high loads of flame retardants are used to achieve flame retardancy, then flame retardant properties are improved, but abrasion resistance deteriorates

Engineering Contradiction:
Improveflame retardancyVSAvoidabrasion resistance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the specific composition and ratio of flame retardant additives (halogen-containing and halogen-free) to achieve the desired flame retardancy while minimizing the negative impact on mechanical properties. This involves adjusting concentrations and types of additives to find the optimal balance point.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining multiple flame retardant additives (halogen-containing and halogen-free) with the copolyester elastomer base material. This composite approach allows the system to achieve flame retardancy through synergistic effects while maintaining mechanical integrity better than single-additive systems.

Inventive Principle:
Principle #40Composite materials

4Object-affected harmful factors

If high loads of flame retardants are used to achieve flame retardancy, then flame retardant properties are improved, but mechanical properties after heat aging deteriorate

Engineering Contradiction:
Improveflame retardancyVSAvoidmechanical properties after heat aging
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The patent applies parameter changes by optimizing the specific composition and ratio of flame retardant additives (halogen-containing and halogen-free) to achieve the desired flame retardancy while minimizing the negative impact on mechanical properties. This involves adjusting concentrations and types of additives to find the optimal balance point.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining multiple flame retardant additives (halogen-containing and halogen-free) with the copolyester elastomer base material. This composite approach allows the system to achieve flame retardancy through synergistic effects while maintaining mechanical integrity better than single-additive systems.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP2449029B1Polymer composition and cable cover of that composition
Publication Date: 2013.07.24 DSM IP ASSETS BV
  • EP2449029B1 patent drawing

AI summary

Flame retardant polymer composition comprising: A) a copolyester elastomer containing a) hard polyester segments made up of repeating units derived from an aliphatic diol and an aromatic dicarboxylic acid, b) soft polyester segments containing repeating units derived from an aliphatic carbonate, B) 0 - 30 parts of one or more further polymers, C) 1 -15 parts of a halogen containing flame retardant. D) 0 - 15 parts of a halogen-free flame retardant, wherein sum of the components A, B, C and D is 100 parts.