Flame Scanning Device Using Segmented Detectors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current flame scanning devices are costly due to their complexity and high technical sophistication, while simpler devices lack sensitivity and reliability in characterizing flame parameters like stoichiometry and temperature.

Innovation Solution

A flame scanning device with at least two individual detectors, each with specific central detection wavelengths and narrow observation windows, monitoring only regions of interest in the spectrum where chemiluminescence of species is expected, without the need for a dispersive element, and using a taper element to broaden the intensity distribution for efficient light detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard techniques with sophisticated detection methods are used, then reliability and measurement precision are improved, but device complexity and cost increase

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spectrum is segmented into multiple discrete wavelength ranges, with each detector assigned to a specific range. This segmentation allows the system to achieve reliable measurements across the full spectrum using simple, inexpensive detectors rather than requiring a single complex sophisticated detection system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple detectors with different wavelength sensitivities are combined in a single device, allowing one system to perform multiple measurement functions simultaneously. The device can detect various flame parameters (temperature, composition, stability) using different detectors working together, achieving versatility without requiring multiple separate specialized instruments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple detectors with specific wavelength ranges are used, then measurement precision for flame parameters is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection task is segmented across multiple detectors, each responsible for a specific wavelength range. This allows precise measurement of different flame parameters (e.g., temperature from certain wavelengths, composition from others) while keeping each individual detector simple and the overall system manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system exploits changes in spectral parameters (wavelength intensity distributions) to extract multiple flame parameters simultaneously. By monitoring how radiation intensity varies across different wavelength ranges, the system can determine temperature, stoichiometry, and flame stability without requiring complex detection hardware for each parameter.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the full contiguous spectrum is monitored, then comprehensive flame characterization is achieved, but device complexity and cost increase

Engineering Contradiction:
Improvecomprehensive flame characterizationVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of monitoring the full contiguous spectrum with a single complex system, the approach segments the spectrum into discrete wavelength ranges and assigns specific detectors to each segment. This achieves comprehensive flame characterization through coordinated simple detectors rather than one complex system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple detectors with different spectral responses are merged into a single integrated flame scanning device. By combining the outputs of these detectors and analyzing the combined spectral information, the system achieves comprehensive flame characterization that would require multiple separate instruments otherwise.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides high sensitivity and reliability in characterizing flame parameters, including temperature and stoichiometry, while being cost-effective and robust, capable of distinguishing between different fuel types and flame conditions.

Implementation Method 1

a flame sensor element for the detection of radiation and conversion into electrical signals

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

a radiation collection and transmission element for collecting flame radiation and transmitting it to detection elements

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

using a taper element to broaden the intensity distribution for efficient light detection

Methodology Applied
Scientific EffectLight distribution broadening: Light

Data Source

PatentEP2223016B1Flame scanning device and method for its operation
Publication Date: 2018.02.07 ABB RES LTD
  • EP2223016B1 patent drawingFigure 1a~1e
  • EP2223016B1 patent drawingFigure 2a~2b
  • EP2223016B1 patent drawingFigure 2c

AI summary

A flame scanning device for monitoring a flame is disclosed. The device comprises a radiation collection and transmission element (1, 2, 3, 4, 8) for collecting flame radiation and transmitting it to detection elements (5, 9), a flame sensor element (9) for the detection of radiation and conversion into electrical signals, and an evaluation unit (6) for the conversion of the electrical signals into flame parameters. A particularly tailored and reliable and at the same time cost efficient device can be provided if the flame sensor element (9) comprises at least two individual detectors (11-19) each with individual central detection wavelength and a width of observation window (20-24), wherein the individual central detection wavelength and the width of observation window (20-24) are not overlapping and are covering individual regions of interest of the spectrum of radiation.