Flame Sensor Inspection for Stable Combustion State Detection
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Solution Overview
Problem
Existing combustion apparatus monitoring systems struggle to accurately determine the state of the apparatus based on the flame state of the burner, particularly due to fluctuations in power supply voltage affecting discharge current and discharge probability.
Innovation Solution
An inspection device that includes a flame sensor, application voltage generation unit, discharge number measurement unit, light emission information generation unit, and determination unit, which generates light emission information through a linear function of discharge counts over time and compares this information with reference data to determine the state of the combustion apparatus.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If discharge current from flame sensor is used directly for determining combustion state, then the system is simple to operate, but measurement precision deteriorates due to power supply voltage fluctuations
Solution Approach 1:
The patent transforms the discharge current parameter into a discharge probability parameter by counting discharge occurrences over multiple measurement cycles. This parameter transformation eliminates the influence of power supply voltage fluctuations while maintaining operational simplicity. The discharge probability is calculated as the ratio of discharge occurrence times to total measurement cycles, providing a stable metric for combustion state determination.
2Measurement precision
If discharge probability based on multiple measurement cycles is used, then measurement precision improves, but loss of time increases due to repeated measurements
Solution Approach 1:
The patent performs a fixed number of measurement cycles (excessive action) to ensure statistical reliability of discharge probability, then stops measurements once the predetermined number is reached regardless of whether convergence is achieved. This approach prevents excessive time consumption while maintaining measurement precision through sufficient sampling.
3Device complexity
If only overall discharge probability is measured, then device complexity remains low, but measurement precision deteriorates because local flame state variations cannot be detected
Solution Approach 1:
The patent segments the flame measurement into multiple spatial regions by positioning multiple flame sensors at different locations within the combustion chamber. Each sensor measures discharge probability in its specific region, enabling detection of local flame state variations. The segmentation approach maintains low device complexity by using simple ultraviolet detection tubes positioned at strategic locations.
Data Source
AI summary
To grasp a state of a combustion apparatus based on a flame state of a burner, a discharge number measurement unit measures the number of discharges of a flame sensor per unit time. A light emission information generation unit generates, as light emission information, information obtained based on a value obtained by dividing a total (accumulation) of the number of discharges per unit time measured by the discharge number measurement unit by a total measurement time. A determination unit determines the state of the combustion apparatus to be inspected based on the light emission information generated by the light emission information generation unit as described above.


