Flame Vacuum Generator Using Flame Extinction for Rapid Vacuum

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Solution Overview

Problem

Existing vacuum generation methods, such as vacuum pumps and jet vacuum tubes, suffer from high energy consumption, limited use occasions due to power requirements, and significant noise production, while flame-based methods are slow and ineffective in producing high vacuum pressures.

Innovation Solution

A flamed-based vacuum generator that utilizes a shell with a combustion assembly, fuel replenishment unit, ventilation mechanism, and high pressure inhibition device to generate and control a flame within a cavity, optimizing vacuum pressure through efficient fuel combustion and pressure management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If vacuum pump or jet vacuum tube is used, then vacuum pressure can be generated, but energy consumption is huge

Engineering Contradiction:
Improveenergy consumptionVSAvoidvacuum pressure generation capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent replaces the mechanical vacuum pump system with a chemical combustion system. Instead of using motors, blades, or screws to create vacuum mechanically, the invention uses fuel combustion to directly heat the cavity and generate vacuum through thermal expansion and contraction of gas, eliminating the need for complex mechanical energy conversion chains.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the working parameter from mechanical energy input to thermal energy input. By controlling the temperature parameter through combustion, the system achieves vacuum generation through thermal processes rather than mechanical processes, fundamentally changing the energy conversion pathway.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If vacuum pump or jet vacuum tube is used, then vacuum can be produced, but noise is huge

Engineering Contradiction:
ImprovenoiseVSAvoidvacuum pressure generation capability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent replaces noisy mechanical components (motors, rotating blades, high-speed fluid jets) with a quiet chemical combustion process. The combustion chamber operates without moving parts that generate noise, and the vacuum generation occurs through controlled thermal processes rather than high-velocity mechanical or fluid dynamics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If traditional flame method (cupping) is used, then vacuum can be formed, but the process is slow and cannot produce high vacuum

Engineering Contradiction:
Improvevacuum formation speed and vacuum pressure levelVSAvoidvacuum quality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by concentrating the combustion process in a specific chamber region and using a fuel replenishment unit to ensure continuous fuel supply at the combustion zone. This localized intensive combustion generates rapid heating and more effective vacuum generation compared to distributed or weak flame sources.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention implements continuity of useful action through the fuel replenishment unit that continuously supplies fuel to maintain sustained combustion. This continuous combustion process ensures rapid and consistent vacuum generation, eliminating the intermittent or slow heating characteristic of traditional methods.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves low energy consumption, wide operational flexibility, and reduced noise by directly converting fuel into vacuum pressure with minimal energy loss and no need for high-power electrical equipment, enabling rapid and high vacuum pressure generation.

Implementation Method 1

the igniter is configured to ignite the combustible object, the combustible object generating a flame in the cavity

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

the cavity is in communication with the outside atmosphere only when the pressure in the cavity is greater than a pressure outside the shell

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS12157205B2Flamed-based vacuum generator
Publication Date: 2024.12.03 ZHEJIANG UNIV
  • US12157205B2 patent drawing
  • US12157205B2 patent drawing
  • US12157205B2 patent drawing

AI summary

The present disclosure discloses a flamed-based vacuum generator, including a shell and a combustion assembly, where the shell has a cavity, the cavity being a space having at least one opening, and the combustion assembly includes a combustible object and an igniter, the igniter being configured to ignite the combustible object, the combustible object generating a flame in the cavity, and the flame extinguishing in the cavity. In the present disclosure, through in-depth study of the internal mechanism of vacuum generated by flame combustion, it is found that the extinguishing process of a flame is the key to the generation of vacuum, and a larger flame and more sufficient combustion indicate a higher vacuum pressure generated in the cavity after the flame is extinguished.