Flange Bolt Retention Clip for Blind Assembly Reliability

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Solution Overview

Problem

In the assembly of gas turbine engines, there is a risk of fasteners becoming dislodged during the assembly process, particularly in blind assemblies where one side of the fastener is inaccessible, leading to increased time and cost due to the need for disassembly to recover dislodged fasteners.

Innovation Solution

A flange assembly design that includes a clip positioned within an annular recess, an annular chamfer, and a washer to securely retain bolts between the primary and secondary flanges, preventing dislodgment by applying radial retention forces and obstructing unseating forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If blind assembly is performed where one side of the fastener is inaccessible, then assembly can proceed in constrained spaces, but fasteners may become dislodged and require disassembly for recovery

Engineering Contradiction:
Improveassembly accessibilityVSAvoidfastener retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A clip is introduced as an intermediary component between the bolt and the flange assembly. The clip engages with the bolt shank and is retained by the annular chamfer, acting as a mediator that prevents the bolt from becoming dislodged during blind assembly operations where one side is inaccessible.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The annular chamfer is designed to apply preliminary counteracting force against potential dislodgment forces. The chamfer's angled surface creates a mechanical barrier that opposes any axial movement of the bolt, preventing dislodgment before it can occur during the assembly process.

Inventive Principle:
Principle #9Preliminary anti-action

2Strength

If fasteners are secured with nuts in blind assemblies, then fastening strength is achieved, but disassembly is required to recover dislodged fasteners

Engineering Contradiction:
Improvefastening strengthVSAvoiddisassembly time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The clip is installed on the bolt shank before the bolt is fully assembled into the blind flange connection. This preliminary action ensures that the bolt is already protected against dislodgment before the nut is tightened, eliminating the need for subsequent disassembly to recover dislodged fasteners.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The clip serves as a protective intermediary that remains in place during the entire assembly and operation cycle, eliminating the need to disassemble the connection to recover fasteners. The clip's retention mechanism allows bolt replacement without removing the clip itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If retention features are added to prevent fastener dislodgment, then fastener retention is improved, but device complexity increases

Engineering Contradiction:
Improvefastener retentionVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The retention function is segmented into two independent components: the clip (which engages the bolt) and the annular chamfer (which retains the clip). This segmentation allows each component to be simple in design while collectively providing robust fastener retention, avoiding the need for a single complex retention mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of adding complex active retention mechanisms to the bolt itself, the solution inverts the approach by creating a passive retention environment in the flange assembly. The annular chamfer creates a retention zone that passively holds the clip, which in turn holds the bolt, reversing the traditional approach of making the fastener itself complex.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4227497B1Flange assembly for fastener retention and method for assembling same
Publication Date: 2024.12.25 PRATT & WHITNEY CANADA CORP
  • EP4227497B1 patent drawingFigure 1
  • EP4227497B1 patent drawingFigure 2~3
  • EP4227497B1 patent drawingFigure 4~5

AI summary

A flange assembly (60) includes a primary flange (56) and a secondary flange (58) positioned adjacent the primary flange (56). The primary flange (56) includes a primary flange body (62) defining a primary bolt aperture (68). The secondary flange (58) includes a secondary flange body (70) defining a secondary bolt aperture (78). The flange assembly (60) further includes a bolt (80). The bolt (80) includes a bolt body (82) extending between a head end (84) and a distal end along a bolt axis (88). The bolt body (82) includes an annular surface (90) disposed about the bolt axis (88). The bolt body (82) further includes an annular groove (100) formed in the annular surface (90) and disposed about the bolt axis (88). The bolt body (82) is positioned within the primary bolt aperture (68) and the secondary bolt aperture (78). The flange assembly (60) further includes a clip (102) attached to the bolt body (82) within the annular groove (100). The clip (102) is positioned between the between the primary flange (56) and the secondary flange (58).