Flange Joint Galvanic Decoupling to Reduce Hot Water Tank Corrosion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In domestic appliances like hot water tanks, the use of different materials for the storage container and heating flange can lead to electrochemical corrosion, complicating assembly and reducing the appliance's long-term reliability.

Innovation Solution

A flange connection design that includes a separately designed closure body, galvanically decoupled from the fastening flange using a spacer, and a sealing element that prevents direct contact between the closure body and fastening flange, ensuring safe and easy assembly while preventing corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If different materials are used for the storage container and heating flange, then the appliance can be optimized for specific functional requirements, but electrochemical corrosion occurs between the different materials

Engineering Contradiction:
Improvematerial selection flexibilityVSAvoidcorrosion resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a galvanically inert intermediary material (such as plastic or rubber) that is inserted between the heating flange and the storage container. This intermediary material acts as a mediator that prevents direct contact between dissimilar metals, thereby eliminating the electrochemical corrosion pathway while still allowing the different materials to be used for their respective functional optimizations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If insulating elements are added to prevent corrosion between different materials, then corrosion resistance is improved, but assembly complexity increases

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the sealing function and the galvanic isolation function into a single integrated sealing element. This sealing element simultaneously provides the necessary seal between the heating flange and storage container while also serving as the galvanically inert barrier that prevents corrosion. By merging these two functions into one component, the design avoids the need for separate insulating elements, thereby maintaining assembly simplicity while achieving corrosion protection.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a separate closure body is used to galvanically decouple the mounting flange, then corrosion resistance is improved, but the device structure becomes more complex

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs the closure body to serve multiple functions simultaneously: it provides the sealing function, acts as the galvanically inert barrier for corrosion protection, and serves as the mounting surface for the heating element and other components. By making the closure body a multi-functional universal component, the design achieves corrosion resistance through galvanic decoupling without significantly increasing structural complexity, as the same component performs multiple roles that would otherwise require separate parts.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents contact corrosion, enhancing the reliability and ease of assembly of the domestic appliance by maintaining galvanic isolation and ensuring a secure seal without direct contact between different material components.

Implementation Method 1

The closure body (20) is spaced apart from the mounting flange (18) by means of a spacer (34). The spacer (34) is designed to galvanically decouple the closure body (20) from at least the mounting flange (18).

Methodology Applied
Scientific EffectGalvanic corrosion prevention:

Implementation Method 2

In order to further seal the closure body (20) against the connection flange (16) on the storage tank (2), an externally mounted sealing element (30) is arranged. The sealing element (30) is pressed against both the connection flange (16) and the closure body (20) by means of the mounting flange (18), which also acts externally on the closure body (20). The sealing element (30) also prevents direct contact between the closure body (20) and the mounting flange (18).

Methodology Applied
Scientific EffectGalvanic isolation:

Data Source

PatentEP3705804B1Domestic appliance and flange joint for such a domestic appliance
Publication Date: 2024.05.01 STIEBEL ELTRON GMBH & CO KG
  • EP3705804B1 patent drawingFigure 1
  • EP3705804B1 patent drawingFigure 2
  • EP3705804B1 patent drawingFigure 3

AI summary

A domestic appliance, in particular a hot water storage tank, with a storage container for receiving a fluid, and a flange connection for closing an opening on the storage container, characterized in that the flange connection has a connection flange connected to the storage container, a mounting flange reversibly coupled to the connection flange, and a closure body arranged between the connection flange and the mounting flange, wherein the closure body is associated with a sealing element with sealing surfaces for a sealing connection with at least the connection flange, and a spacer which is designed to galvanically decouple the closure body from the connection flange or mounting flange.