Flanged Dart Pressure Pulse Detection for Fluidic Channel Variations

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Solution Overview

Problem

Current methods for monitoring the integrity of fluidic channels, such as wellbores and pipelines, are intrusive, costly, and require specific dimensions and abilities, making them inefficient for detecting variations like junctions, leaks, and blockages.

Innovation Solution

A system utilizing a dart with flanges that flex within the fluidic channel, creating pressure pulses when encountering variations, which are measured by sensors and analyzed by a controller to determine the location and type of anomalies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If intrusive methods (pigs, drones, airplanes) are used to monitor fluidic channels, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedetection accuracy of variationsVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical inspection systems (pigs, drones, airplanes) with a simpler acoustic measurement system. A transmitter generates acoustic waves that travel through the fluidic channel, and receivers detect variations caused by junctions, leaks, or blockages. This substitution of mechanical inspection with acoustic field-based detection significantly reduces device complexity while maintaining detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces acoustic waves as an intermediary medium to detect variations in the fluidic channel. Instead of directly contacting or physically inspecting the channel with complex mechanical devices, the system uses acoustic waves as a mediator that can penetrate the channel and interact with variations, allowing remote non-contact measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If intrusive methods are used to inspect fluidic channels, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvedetection accuracy of variationsVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The acoustic inspection method allows continuous monitoring of the fluidic channel without interrupting fluid flow or requiring physical access to inspect each section sequentially. The acoustic waves can traverse the entire channel length simultaneously, enabling continuous or near-continuous inspection compared to traditional methods that require staged intervention.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

By replacing time-consuming mechanical inspection methods with acoustic wave-based detection, the system achieves faster inspection times. The acoustic method can rapidly scan the entire channel and identify variations without the physical constraints and sequential operations required by mechanical pigs or aerial inspections.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If intrusive methods are used to monitor fluidic channels, then measurement precision is improved, but cost increases

Engineering Contradiction:
Improvedetection accuracy of variationsVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive mechanical inspection systems (specialized pigs, drones, airplanes) with more economical acoustic transmitters and receivers. These acoustic devices are simpler, more durable, and can be deployed through existing wellbores or pipeline access points without requiring specialized equipment or extensive infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The acoustic inspection system uses relatively simple, inexpensive transmitters and receivers that can be deployed and retrieved through standard wellbore or pipeline access points. Compared to the high-cost mechanical inspection systems, the acoustic devices are more affordable and can be easily replaced or reused.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This non-invasive method allows for accurate detection of variations in fluidic channels, reducing costs and complexity by using pressure pulse analysis to identify changes in diameter, joints, leaks, and deposits without disrupting the channel.

Implementation Method 1

the flange creates a pressure pulse by flexing when it abuts against the variation

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11519807B2Method and system to determine variations in a fluidic channel
Publication Date: 2022.12.06 HALLIBURTON ENERGY SERVICES INC
  • US11519807B2 patent drawing
  • US11519807B2 patent drawing
  • US11519807B2 patent drawing

AI summary

A system is provided that includes a dart, a pressure sensor, and a controller communicatively coupled with the sensor. The dart is disposed in a fluidic channel. The dart has a main body and a flange extending from the main body and has a diameter greater than or equal to a diameter of the fluidic channel. When the dart translates within the fluidic channel and passes a location of a variation in the fluidic channel, the flange creates a pressure pulse. The pressure sensor measures the pressure pulse within the fluidic channel created by the dart. The controller determines the location of the variation based on the measured pressure pulse.