Flap Actuation Mechanism With Single-Drive Lock and Release

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Solution Overview

Problem

Existing actuating devices for flaps on vehicles require complex constructions and multiple drive means to implement various functions such as locking, releasing, and operating against resistance, which results in a large design space and high manufacturing costs.

Innovation Solution

The actuating apparatus features a compact design with a single drive means that allows for multiple functions to be executed through a single rotational motion, utilizing a first and second actuating element with specific locking or release geometries that interact to achieve locking and unlocking of the flap.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple separate drive means are provided for each function (locking, releasing, operating against resistance), then the reliability and functionality are improved, but the device complexity and design space increase

Engineering Contradiction:
ImprovefunctionalityVSAvoidconstruction complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single drive means is designed to perform multiple functions including locking, releasing, and operating the flap against resistance through different positions and modes of operation. The actuating apparatus integrates these functions into one unified mechanism rather than using separate drive means for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple drive functions are merged into a single integrated drive means. The locking mechanism, release mechanism, and resistance-overcoming capability are combined into one actuating apparatus that operates through a unified control system.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple separate drive means are provided for each function, then the functional versatility is improved, but the occupied design space increases

Engineering Contradiction:
Improvefunctional versatilityVSAvoiddesign space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

One drive means is designed to provide multiple functions (locking, releasing, operating against resistance) to reduce the overall design space required. This multi-functional approach eliminates the need for separate drive mechanisms that would occupy additional space.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The locking, releasing, and actuation functions are merged into a single compact drive means, significantly reducing the design space occupied compared to having separate drive means for each function.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single drive means is used for multiple functions, then the design space and manufacturing costs are reduced, but the reliability and coordinated execution of functions may be compromised

Engineering Contradiction:
Improveconstruction simplicityVSAvoidfunctional reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single drive means incorporates dynamic elements including a spring mechanism that provides automatic return and positioning functions. The spring ensures reliable resetting of the actuating elements after operation, maintaining functional reliability while using a simplified construction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The actuating apparatus includes self-service features such as automatic locking and releasing mechanisms that operate without requiring additional separate drive means. The spring-biased design automatically returns components to their proper positions, ensuring reliable operation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12209441B2Actuating apparatus for a flap which is mounted movably on a component, and a component with such an actuating apparatus
Publication Date: 2025.01.28 ILLINOIS TOOL WORKS INC
  • US12209441B2 patent drawing
  • US12209441B2 patent drawing
  • US12209441B2 patent drawing

AI summary

An actuating apparatus for a flap which is mounted on a component for movement has a first actuating element, fastenable fixedly to the flap so as to rotate with it, and a second actuating element, fastenable to the component, and rotatable about a first rotational axis, the second actuating element has a first end and a second end, the first end configured to interact with a drive, the second end has a first locking or release geometry, the first actuating element has a second locking or release geometry, the second actuating element can be rotated between a first orientation and a second orientation, wherein the first and second locking or release geometry are configured to interact such that, in the first orientation, the first actuating element is locked to the second actuating element and, in the second orientation, the first actuating element is released from the second actuating element.