Motor Vehicle Flap Lock Closing Delay to Reduce Pinch Injury

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Solution Overview

Problem

Existing motor vehicle locks with closing aids pose a safety risk due to the potential for injury from the application of significant force during the closing motion, despite implementing a mechanical overload clutch to prevent excessive force transmission.

Innovation Solution

Incorporating a control assembly that activates the closing drive to move the lock catch into a delay position before the main closing position, providing a delay action to allow the user to react and remove objects from the gap, and optionally issuing a warning signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the closing aid is activated to motorize the lock catch movement, then the ease of operation is improved, but the safety deteriorates due to the risk of injury from significant force application

Engineering Contradiction:
Improveease of useVSAvoidrisk of injury
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The control assembly performs a preliminary action by moving the lock catch to a delay position before the main closing position. This preliminary movement creates a delay period where the lock catch is positioned in a safe location, allowing users to react and remove objects from the gap before the main closing force is applied. This resolves the contradiction by providing advance warning and creating a safety buffer while maintaining the motorized closing function.

Inventive Principle:
Principle #10Preliminary action

2Speed

If the lock catch is moved directly to the main closing position, then the closing speed is improved, but the safety deteriorates due to lack of user reaction time

Engineering Contradiction:
Improveclosing speedVSAvoidrisk of injury
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The closing movement is segmented into distinct phases: first moving the lock catch to a delay position, then maintaining it there during a delay period, and finally moving it to the main closing position. This segmentation allows the system to maintain speed by completing the full closing sequence while creating a safety buffer during the delay phase. The segmentation resolves the contradiction by separating the speed requirement (main closing motion) from the safety requirement (delay period).

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12473757B2Motor vehicle lock
Publication Date: 2025.11.18 BROSE FAHRZEUGTEILE GMBH & CO KG
  • US12473757B2 patent drawing
  • US12473757B2 patent drawing

AI summary

A motor vehicle lock for a flap of a motor vehicle. The motor vehicle lock is equipped with a lock catch for engaging with a closing part in a holding manner and a pawl which is paired with the lock catch and which locks an opening of the lock catch in the lowered position and releases the lock catch in a raised position, wherein the motor vehicle lock has an electric closing drive and a control assembly, wherein the control assembly actuates the closing drive in a closing routine so as to move the lock catch in the closing direction from a starting position. The control assembly actuates the closing drive in the closing routine so as to move the lock catch from the starting position into a delay position in order to carry out a delay action and then move the lock catch into the main closing position.