Ducted Fan Aircraft Propulsion With Flared Ducts for Hover Lift

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Solution Overview

Problem

Ducted fan aircraft propulsion systems face challenges with high disk loading and low hover lift efficiency, leading to reduced payload capability and increased power consumption.

Innovation Solution

A duct design with an outwardly flared inlet and outlet, featuring a decreasing and increasing sectional area respectively, combined with a spheroidal payload portion, enhances airflow efficiency and lift by encouraging larger air volumes and reducing obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a ducted fan is used with a straight duct design, then the rotor size is reduced and noise is lowered, but the hover lift efficiency decreases and power consumption increases

Engineering Contradiction:
Improvehover lift efficiencyVSAvoidpower consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The duct geometry parameters are changed from a straight cylindrical design to a flared design with varying cross-sectional area. The inlet end has a larger cross-sectional area than the outlet end, creating a gradual contraction that optimizes airflow parameters and improves hover lift efficiency while reducing power consumption

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The duct incorporates curved surfaces with specific flare angles at the inlet and outlet ends. The curved geometry smooths airflow transitions and reduces turbulence, improving overall system efficiency and reducing energy loss compared to straight-edged duct designs

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Productivity

If the duct has a flared inlet end with decreasing sectional area, then airflow efficiency and lift are improved, but the device complexity increases

Engineering Contradiction:
Improveairflow efficiencyVSAvoidduct geometry complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The duct design applies different geometric properties to different sections: the inlet end features a flared configuration with a larger cross-sectional area to capture and guide airflow, while the outlet end has a smaller cross-sectional area optimized for thrust generation. This local differentiation of geometric quality optimizes airflow efficiency without requiring complete redesign of the entire duct structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves hover lift efficiency by 67% compared to a simple straight duct, achieving lift efficiency comparable to tilt wing aircraft, with a 49% increase during ground effect.

Implementation Method 1

The reducing air flow passage encourages a larger volume of air into the duct, which aids lift due to the flared inlet end of the annular wing

Methodology Applied
Scientific EffectFlared inlet end airflow encouragement: Venturi Effect

Implementation Method 2

A rotor provided within the interior of the duct forces airflow through the duct 200 from an inlet 207 to the outlet 206, providing thrust for an aircraft

Methodology Applied
Scientific EffectRotor-driven airflow: Fan

Implementation Method 3

The reducing air flow passage encourages a larger volume of air into the duct, which aids lift due to the flared inlet end of the annular wing

Methodology Applied
Scientific EffectAnnular wing lift enhancement: Aerofoil

Data Source

PatentUS12404007B2Ducted fan aircraft propulsion system
Publication Date: 2025.09.02 ROLLS ROYCE PLC
  • US12404007B2 patent drawing
  • US12404007B2 patent drawing
  • US12404007B2 patent drawing

AI summary

The disclosure relates to a ducted fan aircraft propulsion system and to an aircraft incorporating such a propulsion system. Example embodiments include a ducted fan aircraft propulsion system (300),including: a duct (301); a central body portion (302) having first and second ends (303, 304) and extending through the duct (301); a payload portion (305) extending from the first end (303) of the central body portion (302); and a rotor (306) extending across an internal volume (307) of the duct (301) from the central body portion (302), wherein the duct (301) includes an outwardly flared inlet end (308) such that an inlet air flow passage (309) between the central body portion (302) and an inner surface (310) of the duct (301) has a sectional area that decreases from the inlet end (308) of the duct (301) to the rotor (306).