Flared Folding Utility Vault Structure for Stable Expansion
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Solution Overview
Problem
Existing concrete utility vaults are heavy, cumbersome, and prone to cracking, while plastic or composite vaults lack stability and stacking benefits, limiting their utility in expanding installations.
Innovation Solution
A folding, flared utility vault with optional extension sections, featuring a base box with a flared bottom and hinged panels that can be folded for easier transportation and expanded for increased space.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If concrete utility vaults are used, then strength and stability are improved, but weight and transportation cost increase significantly
Solution Approach 1:
The vault is divided into multiple panels that can be hinged together, allowing the structure to be transported in smaller, lighter segments and assembled on-site. This segmentation reduces the weight of individual transport units while maintaining the overall strength of the complete vault structure.
Solution Approach 2:
The patent employs composite material construction for the vault panels, combining materials that provide both structural strength and reduced weight compared to traditional concrete. This allows the vault to maintain its load-bearing capacity while significantly reducing transportation weight.
2Stability of the object's composition
If concrete utility vaults are used, then stability is improved, but ease of installation deteriorates
Solution Approach 1:
The vault is divided into multiple panels that can be hinged together, allowing the structure to be transported in smaller, lighter segments and assembled on-site. This segmentation reduces the weight of individual transport units while maintaining the overall strength of the complete vault structure.
Solution Approach 2:
The vault incorporates hinged connections between panels that allow for flexible assembly and adjustment during installation. These hinges enable workers to connect panels in various configurations and make adjustments as needed, significantly improving installation ease compared to rigid concrete vaults.
3Weight of moving object
If plastic or composite utility vaults are used, then weight and transportation cost are reduced, but stability deteriorates
Solution Approach 1:
The vault is divided into multiple panels that can be hinged together, allowing the structure to be transported in smaller, lighter segments and assembled on-site. This segmentation reduces the weight of individual transport units while maintaining the overall strength of the complete vault structure.
Solution Approach 2:
The patent employs composite material construction for the vault panels, combining materials that provide both structural strength and reduced weight compared to traditional concrete. This allows the vault to maintain its load-bearing capacity while significantly reducing transportation weight.
4Ease of operation
If plastic or composite utility vaults are used, then ease of transportation is improved, but stacking benefit deteriorates
Solution Approach 1:
The vault is divided into multiple panels that can be hinged together, allowing the structure to be transported in smaller, lighter segments and assembled on-site. This segmentation reduces the weight of individual transport units while maintaining the overall strength of the complete vault structure.
Solution Approach 2:
The vault incorporates hinged connections between panels that allow for flexible assembly and adjustment during installation. These hinges enable workers to connect panels in various configurations and make adjustments as needed, significantly improving installation ease compared to rigid concrete vaults.
5Ease of manufacture
If straight and rigid side walls are used, then manufacturing simplicity is improved, but adaptability for future equipment deteriorates
Solution Approach 1:
The vault incorporates hinged connections between panels that allow for flexible assembly and adjustment during installation. These hinges enable workers to connect panels in various configurations and make adjustments as needed, significantly improving installation ease compared to rigid concrete vaults.
Solution Approach 2:
The vault is divided into multiple panels that can be hinged together, allowing the structure to be transported in smaller, lighter segments and assembled on-site. This segmentation reduces the weight of individual transport units while maintaining the overall strength of the complete vault structure.
Data Source
AI summary
A folding, flared utility vault or enclosure that may be used to protect public utility valves, electrical cables, switches, fiber optic cables, or the like is provided. The system generally comprises a base box having a front panel, back panel, and side panels. Alternative embodiments may further comprise an extension box having a front extension panel, back extension panel, and side extension panels. The various panels of the base box and extension box may have flared bottoms that prevent removal after installation. Additionally, a user may attach extension boxes to the base box to increase the amount of storage area within the system.


