Flared Laser Oscillator Waveguide Brightness Power Trade-off

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Solution Overview

Problem

Semiconductor diode lasers face challenges in scaling power while maintaining superior brightness, particularly in multimode devices across the slow axis, where output power decreases as brightness improves with higher current, and conventional ridge waveguide structures sacrifice power for single-mode performance.

Innovation Solution

The introduction of a flared laser oscillator waveguide with a flared current injection region between a multimode high reflector facet and a partial reflector facet, which narrows the electrically-pumped stripe towards the high reflector facet, preventing higher order modes from coupling back and forming a thermal waveguide, resulting in a smaller slow-axis divergence and increased beam brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the emitter width is reduced to improve brightness, then brightness is improved, but maximum output power drops

Engineering Contradiction:
ImprovebrightnessVSAvoidoutput power
Core Design Contradiction:
Illumination intensityVSPower

Solution Approach 1:

The laser cavity is segmented into two regions with different widths: a narrow region near the high reflector facet that supports only fundamental modes, and a wide region near the output facet that allows high power extraction. This segmentation resolves the contradiction by spatially separating mode control from power generation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the laser cavity are given different local properties: the narrow region provides single-mode quality for brightness, while the wide region provides high power capability. This local differentiation allows the device to achieve both high brightness and high output power simultaneously.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If conventional ridge waveguide structures are used to achieve single-mode performance, then beam quality is improved, but output power is limited

Engineering Contradiction:
Improvebeam qualityVSAvoidoutput power
Core Design Contradiction:
Illumination intensityVSPower

Solution Approach 1:

The cavity is divided into a single-mode region and a multimode region, allowing the device to combine the benefits of both single-mode beam quality and multimode high power capability. The narrow region ensures fundamental mode operation while the wide region enables high power extraction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a one-dimensional constant-width ridge waveguide to a two-dimensional tapered structure where the width varies along the cavity length. This dimensional change enables simultaneous achievement of single-mode performance and high power output.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If higher current is applied to increase output power, then output power increases, but brightness degrades due to increased BPP

Engineering Contradiction:
Improveoutput powerVSAvoidbrightness
Core Design Contradiction:
PowerVSIllumination intensity

Solution Approach 1:

By segmenting the cavity into narrow and wide regions, the invention allows high current operation in the wide region for power generation while the narrow region maintains fundamental mode confinement, preventing BPP degradation and maintaining brightness at high power levels.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves higher output power with reduced beam parameter product (BPP), leading to increased beam brightness and improved electrical-to-optical power conversion efficiency, enabling higher power at lower currents without sacrificing BPP, and can be applied to various semiconductor-based Fabry-Perot lasers.

Implementation Method 1

Light generated from the active layer is confined in the plane of the waveguide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

By narrowing the width of the electrically-pumped stripe towards the high reflector facet, the higher order modes with higher divergence angles are prevented from coupling back into the laser

Methodology Applied
Scientific EffectOptical mode coupling prevention:

Implementation Method 3

light propagating in the flared current injection region can form a thermal waveguide that is closer to the width of the narrower, high reflector side

Methodology Applied
Scientific EffectThermal waveguide formation:

Data Source

PatentUS10014664B2Flared laser oscillator waveguide
Publication Date: 2018.07.03 NLIGHT INC
  • US10014664B2 patent drawing
  • US10014664B2 patent drawing
  • US10014664B2 patent drawing

AI summary

A broad area semiconductor diode laser device includes a multimode high reflector facet, a partial reflector facet spaced from said multimode high reflector facet, and a flared current injection region extending and widening between the multimode high reflector facet and the partial reflector facet, wherein the ratio of a partial reflector facet width to a high reflector facet width is n:1, where n>1. The broad area semiconductor laser device is a flared laser oscillator waveguide delivering improved beam brightness and beam parameter product over conventional straight waveguide configurations.