Integrated Flash Coving Profile for Floor-Wall Transition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for flash coving profiles in the transition between a floor and a wall are complex, require specialized skills, and can result in misalignment or damage, with high production costs due to complex shapes.

Innovation Solution

A method involving an elongate metal sheet with a flexible flooring adhered to it, bent into a cove, and integrated with end elements for secure and aesthetic mounting, allowing for efficient and reliable installation with reduced complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fillet-shaped cove former strip is used with a pre-installed cove cap, then the number of installation steps is reduced, but the risk of misalignment and damage increases

Engineering Contradiction:
Improveinstallation speedVSAvoidalignment accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention merges the cove cap and cove former strip into a single integrated flash coving profile unit. This eliminates the misalignment issue between separate components while maintaining installation efficiency. The integrated design ensures that the cove cap and cove former are pre-aligned as one piece, solving the contradiction between reduced installation steps and alignment accuracy.

Inventive Principle:
Principle #5Merging (Combining)

2Strength

If the flooring is pressed hard against the cove former strip, then secure attachment is achieved, but the flooring and cove former may be damaged

Engineering Contradiction:
Improveattachment strengthVSAvoiddamage risk
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention changes the geometric parameters of the flash coving profile, specifically designing the cove former strip with a rounded profile and the cove cap with a complementary shape. This parameter optimization allows the flooring to be attached securely without requiring excessive pressing force, thereby reducing the risk of damage to both the flooring and the cove former strip while maintaining attachment strength.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If an integrated flash coving profile with complex shape is produced, then installation complexity is reduced, but production cost increases

Engineering Contradiction:
Improveinstallation complexityVSAvoidproduction cost
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The invention uses a thin metal sheet as the base material for the flash coving profile, which can be easily formed into the required shape through bending and shaping processes. This approach reduces production cost compared to manufacturing thick or complex structures, while still achieving the integrated design that simplifies installation. The thin sheet material allows for cost-effective fabrication of the complex integrated profile.

Inventive Principle:
Principle #30Flexible shells and thin films

4Stability of the object's composition

If the cove cap is fixed to the wall before installing the cove former strip, then the cove cap position is secured, but flexibility in fitting the cove former strip is limited

Engineering Contradiction:
Improvecove cap position stabilityVSAvoidfitting flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

By merging the cove cap and cove former strip into a single integrated unit, the invention eliminates the sequencing issue between fixing the cove cap and fitting the cove former strip. The integrated profile provides both position stability (through the fixed cove cap portion) and fitting flexibility (through the adjustable cove former portion) simultaneously, resolving the contradiction between securing the cove cap position and maintaining flexibility in fitting.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11846106B2Method for arranging a flash coving profile in the transition between a floor and a wall and a combination of a flash coving profile and an end element
Publication Date: 2023.12.19 FORBO FLOORING BV
  • US11846106B2 patent drawing
  • US11846106B2 patent drawing
  • US11846106B2 patent drawing

AI summary

There is provided a method for arranging a flash coving profile in the transition between a floor and a wall, wherein the method includes providing an end element, the end element including a transition part having an outer surface, an upper edge and a first side, and a wall fixator part, fixing the wall fixator part to the wall, placing the upper edge of the transition part in a holding space of the wall fixator part and fixing the transition part to the floor and/or the wall, and placing the first edge of the flash coving profile at its first end in the holding space such that the first side of the transition part is placed against the first end of the metal sheet, and the outer surface of the transition part lies substantially flush with the flooring of the flash coving profile.