Multi-Layer Control Dielectric for Flash Memory Scaling

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Solution Overview

Problem

Current flash memory devices face challenges in achieving improved charge blocking characteristics and multi-state memory capabilities with large program/erase voltage windows, leading to limitations in scaling below 40 nm and reliable multi-bit operation.

Innovation Solution

The implementation of a gate stack structure in memory devices, including a charge storage layer between a tunneling dielectric layer and a control dielectric layer, with a charge blocking layer adjacent to the control dielectric layer, featuring a thickness ratio and composition gradient to enhance charge retention and blocking efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a single layer of Al2O3 is used as the control dielectric layer with thickness less than 20 nm, then the device can be scaled down, but charge transport is not completely blocked leading to program and erase saturation at lower voltage windows

Engineering Contradiction:
Improvedevice sizeVSAvoidcharge blocking capability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The control dielectric layer is divided into multiple sub-layers (first control dielectric sub-layer, second control dielectric sub-layer, and third control dielectric sub-layer) with different dielectric constants. This segmentation allows each sub-layer to contribute differently to charge blocking, with lower-k sub-layers providing better blocking and higher-k sub-layers enabling thinner overall structure for scaling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control dielectric layer uses a composite structure combining materials with different dielectric constants (k values). The first sub-layer has k between 3-6, the second has k between 6-10, and the third has k between 10-25. This composite approach optimizes both charge blocking (using lower-k materials) and device scaling (using higher-k materials strategically).

Inventive Principle:
Principle #40Composite materials

2Length of moving object

If the control dielectric layer thickness is reduced to enable down-scaling below 40 nm, then device scaling is achieved, but charge blocking efficiency decreases leading to saturation

Engineering Contradiction:
Improvedevice sizeVSAvoidcharge leakage
Core Design Contradiction:
Length of moving objectVSObject-generated harmful factors

Solution Approach 1:

Different regions of the control dielectric layer have different dielectric properties tailored to local needs. The sub-layers adjacent to the charge storage layer use lower-k materials for superior charge blocking, while sub-layers closer to the control gate can use higher-k materials. This local optimization ensures charge blocking where needed while maintaining overall thinness for scaling.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If conventional control dielectric layers are used, then device structure is simple, but multi-state memory capabilities with large program/erase voltage windows cannot be achieved

Engineering Contradiction:
Improvemulti-state memory capabilityVSAvoidgate stack structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control dielectric layer is segmented into multiple sub-layers with progressively increasing dielectric constants from the charge storage layer interface toward the control gate. This segmentation creates distinct functional zones that enable multi-state operation with large voltage windows while maintaining a relatively compact overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dielectric constant parameter is systematically varied across the control dielectric layer thickness. By changing the k value from 3-6 in the first sub-layer to 6-10 in the second, and 10-25 in the third, the structure achieves enhanced charge blocking and expanded voltage windows necessary for multi-state memory without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved charge retention of 85% or greater over 24 hours at 250°C, expanded program/erase windows, and increased reliability for multi-bit storage, enabling efficient operation in smaller node sizes and multi-state memory applications.

Implementation Method 1

High-k dielectric layers can serve as efficient charge-blocking layers. They have been used as the control dielectric layer for flash memory devices

Methodology Applied
Scientific EffectDielectric blocking: Dielectric

Implementation Method 2

A flash memory device stores information in a charge storage layer that is separated from a 'control gate.' A voltage is applied to the control gate to program and erase the memory device by causing electrons to be stored in, and discharged from, the charge storage layer.

Methodology Applied
Scientific EffectCharge storage: Electrical Accumulator

Data Source

PatentUS7847341B2Electron blocking layers for electronic devices
Publication Date: 2010.12.07 SANDISK TECHNOLOGIES LLC
  • US7847341B2 patent drawing
  • US7847341B2 patent drawing
  • US7847341B2 patent drawing

AI summary

Methods and apparatuses for electronic devices such as non-volatile memory devices are described. The memory devices include a multi-layer control dielectric, such as a double or triple layer. The multi-layer control dielectric includes a combination of high-k dielectric materials such as aluminum oxide, hafnium oxide, and/or hybrid films of hafnium aluminum oxide. The multi-layer control dielectric provides enhanced characteristics, including increased charge retention, enhanced memory program/erase window, improved reliability and stability, with feasibility for single or multi state (e.g., two, three or four bit) operation.