Flashlight Locking Pin Prevents Infrared Mode Accidental Switch

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Solution Overview

Problem

Existing flashlights with both infrared and visible light sources lack a locking mechanism to prevent unintended switching from infrared to visible light mode, which can lead to dangerous situations, especially when users are trying to remain unseen.

Innovation Solution

A flashlight design with a locking element that blocks the transition from infrared to visible light mode, requiring intentional unlocking to activate the visible light source, while allowing unhindered switching from visible to infrared mode, using a locking pin and guide groove mechanism to prevent accidental activation of the visible light source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flashlight comprises both infrared and visible light sources with a switchable operating element, then the flashlight can provide both infrared and visible light modes, but the operating element may unintentionally migrate from infrared mode to visible light mode causing the visible light source to be accidentally switched on

Engineering Contradiction:
Improvedual light mode capabilityVSAvoidmode switching reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The locking element is positioned to engage with the operating element before any unintended migration can occur. The locking mechanism proactively prevents the operating element from moving from the first adjustment range (infrared mode) to the second adjustment range (visible light mode) by creating a mechanical barrier that must be intentionally disengaged.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The locking element acts as an intermediary between the operating element and the adjustment ranges. It mediates the transition by blocking the path from the first to the second adjustment range, requiring intentional user action to overcome this intermediate barrier before mode switching can occur.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a locking element is added to prevent unintended mode switching, then the reliability of mode selection is improved, but the device complexity increases

Engineering Contradiction:
Improvemode switching reliabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adjustment path is segmented into distinct first and second adjustment ranges by the locking element. This segmentation creates clear mechanical boundaries that separate the infrared mode range from the visible light mode range, preventing unintended transitions while maintaining simple operational zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of making the operating element itself complex with built-in locking mechanisms, the solution inverts the approach by adding a separate, simple locking element that interacts with the operating element. This external locking mechanism is simpler than redesigning the operating element with complex internal locking features.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If the operating element is blocked during transition from infrared to visible light mode, then accidental activation is prevented, but the ease of operation is reduced

Engineering Contradiction:
Improveprevention of accidental activationVSAvoidmode switching convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism exhibits asymmetric behavior: it blocks transitions from the first adjustment range to the second range (infrared to visible light), but allows unhindered transitions from the second range to the first range (visible light to infrared). This asymmetric locking provides directional protection while maintaining ease of operation in the safe direction.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The locking element is designed to be released by the user's own intentional action. When the user deliberately wants to switch to visible light mode, they can intentionally actuate the locking element to disengage it, allowing the transition. The system serves itself by using the user's intentional action to both lock and unlock the mechanism as needed.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20190086040A1IR-vis-flashlight
Publication Date: 2019.03.21 DIEDERICH RAINER
  • US20190086040A1 patent drawing
  • US20190086040A1 patent drawing
  • US20190086040A1 patent drawing

AI summary

A flashlight includes a casing having a casing interior and a casing outer side, an infrared light source arranged in the casing interior for operation in at least one infrared light mode, a visible light source arranged in the casing interior for operation in at least one visible light mode, an energy source, a control unit for driving the infrared light source and the visible light source, and a manually operable operating element, arranged on the casing outer side, for selecting between the at least one infrared light mode, the at least one visible light mode and a switch-off mode. The flashlight further comprises a locking element for blocking the operating element during a transition from the at least one infrared light mode to the at least one visible light mode.