Flat Cable Connector Stability via Opposing Portion Support

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Solution Overview

Problem

Existing connectors for flat cables tend to lose mounting stability when the cable is bent or moved, causing the end portion to rise off the flat panel and detach from engaging projections.

Innovation Solution

A connector design featuring a stage with an arrangement surface, engaging protruding portions, and an opposing portion with a first section in front and a second section extending rearward, which reduces the distance between the engaging protrusions and the opposing portion, enhancing the connector's stability by providing additional support and preventing detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the engaging projections are positioned away from the cable guide piece, then the flat cable can be easily inserted, but the mounting stability deteriorates when the cable is bent or moved

Engineering Contradiction:
Improveease of insertionVSAvoidmounting stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The opposing portion extends in the insertion direction (front-to-rear dimension) to provide support, transforming a two-dimensional engagement structure into a three-dimensional one. This additional dimensional support prevents the cable end from rising while maintaining ease of insertion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The opposing portion acts as an intermediary element between the engaging projections and the cable guide piece, providing additional support to prevent cable detachment without interfering with the insertion process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the distance between the engaging protruding portion and the opposing portion is reduced, then the mounting stability is improved, but the device complexity increases

Engineering Contradiction:
Improvemounting stabilityVSAvoidconnector structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The opposing portion is merged with the stage structure, forming an integrated component rather than a separate element. This reduces the number of parts and simplifies manufacturing while achieving the desired stability improvement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stage structure serves multiple functions: it provides the arrangement surface for cable placement and simultaneously forms the opposing portion that prevents cable detachment. This multi-functionality reduces overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10128598B2Connector and connector assembly
Publication Date: 2018.11.13 MOLEX INC
  • US10128598B2 patent drawing
  • US10128598B2 patent drawing
  • US10128598B2 patent drawing

AI summary

A connector is provided which includes a stage having an arrangement surface for arranging the end portion of the flat cable, and an opposing portion formed so as to face the arrangement surface. An engaging protruding portion is formed in the arrangement surface for engaging the flat cable. The end portion of the flat cable is insertable from the front side to the rear side of the connector between the arrangement surface and the opposing portion. The opposing portion has an extending portion positioned in front of the engaging protruding portion, and an overhanging portion extending to the rear of a first section.