Flat Conductive Strap Grounding Assembly for Lightning Protection

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Solution Overview

Problem

Outdoor electronic equipment, such as irrigation controllers, are vulnerable to damage from lightning-induced voltage spikes due to inadequate grounding, as existing grounding methods using round wires often result in high inductance characteristics that hinder effective energy dissipation.

Innovation Solution

A grounding assembly featuring a flat conductive strap with a rectangular cross-section, which reduces inductance and improves the discharge of lightning energy by providing a path of least resistance to the ground plate, connected to the electronic equipment through an exothermic welding process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If round wire is used for grounding connection, then the grounding circuit can be established, but the inductance characteristics are high which hinders effective energy dissipation

Engineering Contradiction:
Improvelightning energy dissipation effectivenessVSAvoidinductance characteristics
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the geometric parameters of the grounding conductor from round cross-section to flat strap cross-section. This parameter change reduces the inductance characteristics of the grounding circuit, allowing for more effective dissipation of lightning energy while maintaining reliable grounding connection.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If flat conductive strap is used instead of round wire, then inductance is reduced and energy dissipation is improved, but the connection method complexity increases

Engineering Contradiction:
Improvelightning energy dissipation effectivenessVSAvoidconnection method complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the grounding system into distinct components: the flat conductive strap and the exothermic welding connection. This segmentation allows each component to be optimized independently - the strap for low inductance and the welding method for reliable, simplified installation - thereby reducing overall system complexity despite the shape change.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flat conductive strap effectively reduces inductance, enhancing the ability to discharge lightning energy and protect electronic equipment from voltage spikes, ensuring reliable operation of outdoor systems.

Implementation Method 1

connected to the electronic equipment through an exothermic welding process

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Data Source

PatentUS8081415B2Grounding assembly
Publication Date: 2011.12.20 PAIGE ELECTRIC CO LP
  • US8081415B2 patent drawing
  • US8081415B2 patent drawing
  • US8081415B2 patent drawing

AI summary

A grounding assembly for electronic equipment provides a discharge path for the energy arising from lightning strikes. A conductive strap connects the ground lug of the equipment to a ground plate buried in the earth. The conductive strap has a length, width and thickness, with the width being greater than the thickness. This reduces the inductance of the conductor from the controller to the ground plate, thereby enhancing the ability of the grounding assembly to dissipate energy from lightning strikes.