Flat Display Substrate Optical Devices Curved Image Formation

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Solution Overview

Problem

Conventional methods for creating curved display panels involve physically bending flat substrates, leading to defects like light leakage and abnormal color display, and result in low yield and high costs due to the need for flexible module designs.

Innovation Solution

A display panel with optical devices, such as convex, concave lenses, and liquid crystal lenses, arranged on a flat display substrate to create a curved image without mechanical deformation, where the optical parameters like focus length or deflection degree vary by region to form a spatially curved surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a flat display substrate is physically bent to form a curved display panel, then a curved display effect is achieved, but light leakage and abnormal color display occur due to fringe field deformation

Engineering Contradiction:
Improvecurved display effectVSAvoidlight leakage and abnormal color display
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The patent replaces the mechanical bending approach with an optical system. A flat display substrate is used, and optical devices (lenses) are arranged on its surface to refract light and form a curved image in space, eliminating the need to physically bend the substrate and thus avoiding fringe field deformation issues

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces optical devices as an intermediary between the flat display substrate and the viewer's eye. These optical devices refract the light emitted from the flat substrate to create a virtual curved image, mediating the transformation from flat to curved display effect without mechanical deformation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If many modules in the display panel adopt flexible design to realize curved display, then curved display is achieved, but product yield decreases and cost increases

Engineering Contradiction:
Improvecurved displayVSAvoidproduct yield and cost
Core Design Contradiction:
ShapeVSProductivity

Solution Approach 1:

The patent replaces flexible mechanical module design with a flat substrate combined with optical devices. This substitution eliminates the need for complex flexible structures, simplifies manufacturing processes, and improves production yield while reducing costs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent segments the curved display function into separate optical devices arranged on the flat substrate. Each optical device independently refracts light from its corresponding pixel, allowing the curved display effect to be achieved without requiring the entire substrate to be flexible or deformed

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the visual impact by achieving a curved display effect without physical bending, increasing yield, reducing costs, and improving product competitiveness.

Implementation Method 1

light emitted through the display surface of the flat display substrate passes through the optical devices and forms an image in a curved surface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a deflection degree of liquid crystal in the liquid crystal lenses at a position corresponding with the middle region of the flat display substrate is different from a deflection degree of liquid crystal in the liquid crystal lenses at a position corresponding with the peripheral region

Methodology Applied
Scientific EffectLiquid crystal deflection: Liquid Crystals

Data Source

PatentUS10866454B2Display panel and display device
Publication Date: 2020.12.15 BOE TECHNOLOGY GROUP CO LTD
  • US10866454B2 patent drawing
  • US10866454B2 patent drawing
  • US10866454B2 patent drawing

AI summary

A display panel and a display device are disclosed. The display panel includes a flat display substrate and optical devices. The optical devices are arranged on a display surface of the flat display substrate, and light emitted through the display surface of the flat display substrate passes through the optical devices and forms an image in a curved surface.