Flat Drop Cable Notches for Jacket Stripability

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Solution Overview

Problem

Existing flat drop cables are robust but difficult to strip due to their strong construction, which hinders efficient installation and maintenance in fiber optic networks.

Innovation Solution

Incorporation of notches within the jacket of the fiber optic cable, specifically designed to facilitate easier stripping by providing a tear path and reducing the adhesion between the jacket and the core, while maintaining structural reinforcement through strategically positioned cable reinforcing members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the cable is made robust and strong, then the mechanical strength and protection are improved, but the stripability and ease of installation deteriorate

Engineering Contradiction:
Improvemechanical strengthVSAvoidstripability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The jacket is segmented by introducing notches that divide the continuous jacket structure into sections. These notches create tear paths that allow the jacket to be stripped in manageable segments rather than requiring complete separation, thus maintaining overall structural strength while improving stripability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The notches are strategically positioned at specific locations along the jacket length where stripping is needed, rather than weakening the entire jacket structure. This localized modification maintains the robustness of the cable in most areas while providing controlled access points for installation and maintenance.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the jacket adhesion to core is increased, then the structural integrity is improved, but the stripability deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidstripability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The notches segment the jacket-core interface by creating separation points where the jacket is intentionally detached from the core. This allows the jacket to maintain strong adhesion along the majority of its length for structural integrity, while providing controlled separation zones for easy stripping during installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The notches are pre-formed during cable manufacturing to create predetermined tear paths and separation zones. This preliminary action eliminates the need for difficult post-manufacturing stripping operations, as the jacket is already prepared with built-in separation points that facilitate easy access to the core during installation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3610312B1Flat drop cable with features for enhanced stripability
Publication Date: 2021.06.02 COMMSCOPE TECHNOLOGIES LLC
  • EP3610312B1 patent drawingFigure 1
  • EP3610312B1 patent drawingFigure 1A
  • EP3610312B1 patent drawingFigure 2

AI summary

A flat drop cable has notches or other structures for enhancing the stripability of the jacket from a core of the flat drop cable. The notches can have an angled configuration with surfaces that converge as the notches extend into the jacket. Inner edges, or rounded valleys, at the bottoms of the notches can be positioned along a tear path that intersects the core of the flat drop cable at an angle relative to a major axis of the flat drop cable. For example, the notches can be offset from a minor axis of the flat drop cable a sufficient distance such that the notches are positioned outside a central boundary region that extends tangent to sides of the core and parallel to a minor axis of the flat drop cable. The shoulders of the notches, where the notches transition to an outer jacket wall, may also include a radius of curvature.