Flat Object Loading Device With Actuator Window
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Solution Overview
Problem
Current methods for sorting flat objects on edge require manual unloading and loading, leading to inefficient and unreliable processes, especially when using different storage bins, which complicates management and reduces output.
Innovation Solution
An automatic loading/unloading device with fixed and mobile actuators that allow for the simultaneous support and extraction of storage bins, enabling automatic unloading and loading of flat objects using a single type of storage bin, along with a sorting machine equipped with unstackers and conveying means for efficient sorting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual unloading and loading methods are used, then operation flexibility is maintained, but processing efficiency and reliability deteriorate
Solution Approach 1:
The storage bin is designed with a window that allows the actuator to pass through and directly engage with the flat objects, enabling the system to perform its own loading and unloading operations without external manual intervention. The actuator pushes objects directly from the storage bin to the stacking area through the window, creating a self-sufficient automatic operation system.
Solution Approach 2:
The patent replaces manual mechanical operations with an automated actuator system. The actuator, controlled by a control unit, substitutes human operators to perform the loading and unloading tasks, transforming a manual mechanical process into an automated mechanical system that improves efficiency and reliability.
2Adaptability or versatility
If different types of storage bins are used, then adaptability to various flat objects is improved, but management complexity and device complexity worsen
Solution Approach 1:
The storage bin is designed with a universal window structure that can accommodate different types of flat objects regardless of their specific dimensions or characteristics. The window serves multiple functions: it allows the actuator to pass through, provides a passage for objects, and maintains structural integrity. This universal design eliminates the need for different storage bin types while maintaining adaptability.
Solution Approach 2:
The patent employs homogeneous storage bins with identical window structures and base plate designs for all storage units. This standardization creates uniformity in the system, simplifying management and circulation flow while maintaining the ability to handle various flat objects through the consistent window interface.
3Extent of automation
If storage bins with windows are used, then automatic loading and unloading capability is improved, but structural complexity worsens
Solution Approach 1:
The storage bin structure is segmented into distinct functional components: the base plate that receives flat objects, the window that allows actuator passage, and the body that provides structural support. This segmentation allows each component to perform its specific function efficiently while keeping the overall design relatively simple and manageable.
Data Source
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AI summary
The invention relates to a device (1) for automatically loading/unloading flat objects (200) stacked on edge into/out of storage bins (300), each of which has a window (306) in the bottom plate (301) thereof, said device comprising a stationary actuator (4) opposite said window and a movable actuator (5) receiving said storage bin and being movable between: a stand-by position, in which said stationary actuator (4), is set back from said movable actuator (5) and not in contact with said flat objects (200), an unloading position, in which said stationary actuator (4) passes through said window (306) while supporting said flat objects (200) until it is level with said stacking area (3) capable of receiving said flat objects (200) without said storage bin (300) being inserted between said flat objects (200) and said stacking area (3).