Flat-Pack Container Assembly for Reusable Funeral Systems

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The transition from a rented casket to a second container for cremation or burial is often impersonal and wasteful, as it involves expensive and costly disposal of the casket.

Innovation Solution

A flat-pack container system that can be assembled quickly without special tools, minimizing storage and transportation costs, and allowing for customization in materials, design, and personalization, which can accommodate differently-sized individuals and include religious symbols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a rented casket is used for funeral and then disposed of, then the funeral service is provided, but expensive and wasteful disposal costs are incurred

Engineering Contradiction:
Improvecost-effectivenessVSAvoidwaste of casket
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The container is divided into multiple detachable components including a base section, cover section, and optional cremation insert. These segments can be separated for disposal while retaining the main container structure for reuse, transforming a single-use expensive casket into a reusable system with disposable elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design enables selective discarding of specific components (such as the cremation insert or liner) while recovering and reusing the main container structure. This allows the expensive casket body to be retained and reused for subsequent burials or cremations, eliminating the need to dispose of the entire container after each use.

Inventive Principle:
Principle #34Discarding and recovering

2Ease of operation

If a traditional casket is used for both funeral and cremation/burial, then the individual is transported in a dignified container, but expensive disposal costs are incurred when transitioning to a second container

Engineering Contradiction:
Improvedignified transportVSAvoidtransition time and cost
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The container is designed to serve multiple functions: it can be used for the funeral service, then the same container (or its main structure) can be reused for subsequent cremation or burial. The optional cremation insert can be removed and replaced with a burial insert, allowing one container to fulfill multiple ceremonial functions without requiring transition to a completely different container.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The design merges the funeral container and cremation/burial container into a single reusable system. The main container structure remains while only the internal insert needs to be changed, combining what were traditionally two separate expensive containers into one reusable unit with interchangeable components.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If a flat-pack container system is used, then storage and transportation costs are minimized, but assembly complexity may increase

Engineering Contradiction:
Improvestorage footprintVSAvoidassembly structure
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The container is segmented into flat-pack components that can be efficiently stored and transported in a compact state. These segments include the base section, cover section, and inserts that can be flattened or compressed. The segmentation enables compact storage while maintaining the ability to assemble into a full-size container when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flat-pack components are designed with self-assembling features such as interlocking edges, snap-fit connections, or simple mechanical joins that require no special tools or complex procedures. The components can be easily assembled by individuals without technical expertise, eliminating the complexity barrier despite the segmented design.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10383783B2Flat-pack container
Publication Date: 2019.08.20 CR DESIGNERS
  • US10383783B2 patent drawing
  • US10383783B2 patent drawing
  • US10383783B2 patent drawing

AI summary

Embodiments of the present disclosure may comprise pieces necessary to assemble a container for a deceased individual. The pieces may fit together in such a way as to minimize storage footprint and transportation costs. The pieces may be comprised of different types of materials including, but not limited to and different wood grain colors, and different interior dressings. Embodiments of the present disclosure may incorporate designs for reasons such as style preference or religious symbols. Further, the design of the present disclosure may vary in shape and dimensions to accommodate differently-sized individuals. Embodiments of the present disclosure may be assembled quickly and without special tools.