Flat Packaging Material Feeding with Inclined Displacement Handling
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing packaging systems face challenges in automating the supply of flat packaging materials, particularly when the transport direction is angled or offset, leading to manual intervention and limited accessibility due to inclined arrangements.
Innovation Solution
A packaging system with a first transport device for articles and a second transport device for flat packaging materials, where the second transport direction differs, utilizing a displacement unit with an inclined support surface to displace packaging materials relative to each other, and a handling device to rotate and arrange them in a second upright orientation on the second transport device.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If the second transport device is arranged at an angle to the first transport device to optimize space utilization, then space efficiency is improved, but automated material supply becomes difficult and manual intervention is required
Solution Approach 1:
A handling device acts as an intermediary between the first transport device and the second transport device. This handling device includes a displacement unit with an inclined support surface that receives packaging materials from the first transport device, displaces them relative to one another, and arranges them in a second upright orientation for the second transport device, thereby enabling automated supply despite the angular arrangement
Solution Approach 2:
The displacement unit utilizes a third dimension (vertical displacement along the inclined support surface) to reorient packaging materials from a first upright orientation to a second upright orientation. This dimensional transformation allows the system to handle angular transitions between transport devices while maintaining automated operation
2Area of stationary object
If the second transport device is arranged below the first transport device to save space, then space efficiency is improved, but accessibility for loading and maintenance is limited
Solution Approach 1:
The handling device is designed to be movable between different positions, including a first position for receiving packaging materials and a second position for arranging them on the second transport device. This dynamic positioning capability allows the handling device to access packaging materials from an elevated location while placing them on the lower second transport device, thereby maintaining both space efficiency and operational accessibility
3Area of stationary object
If packaging materials are fed in an inclined arrangement to match the angular transport direction, then space utilization is improved, but the complexity of the transport device increases
Solution Approach 1:
The system is segmented into distinct functional units: the first transport device, the handling device with displacement unit, and the second transport device. This segmentation allows each component to perform its specific function with relative simplicity, avoiding the need for a single complex inclined transport device while achieving efficient space utilization through the coordinated arrangement of simpler components
Data Source
AI summary
The invention relates to a packaging system (1) and to a method for using the same. The packaging system (1) comprises a packaging module (2), a first transport device (3) for feeding articles to the packaging module (2) in a first transport direction (TR1), and a second transport device (4) for feeding flat packaging materials (20) arranged in a first upright orientation (22sv1) in a second transport direction (TR2). The packaging system (1) comprises a handling device (5) for arranging the flat packaging materials (20) on the second transport device (4), and at least one displacement unit (8), configured to displace a plurality of upright packaging materials (20) relative to one another. The displacement unit (8) has vertically oriented side walls (9) and a support surface (10), wherein an angle differing from 90 degrees is formed between each of the side walls (9) and the support surface (10).