Flat Panel Display With Concave Window Recess

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Solution Overview

Problem

Existing flat panel displays face challenges in achieving a slim profile while ensuring effective protection and easy alignment/tilt detection of the display device with respect to the window, as well as reinforcing the display's stiffness and impact resistance.

Innovation Solution

A flat panel display design featuring a concave recess in the window with inclined sidewalls, a printed layer to block external light, and resin layers for thickness reduction and structural reinforcement, along with a buffer member and support frame for impact absorption and alignment verification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the display device is mounted directly on the window surface, then the structure is simple and easy to manufacture, but the display thickness cannot be reduced and alignment/tilt detection is difficult

Engineering Contradiction:
Improvedisplay thicknessVSAvoidstructure complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The display device is positioned in a concave recess on the window surface, transitioning from a flat mounting to a three-dimensional recessed configuration. This dimensional change allows the display to be embedded within the window structure, reducing the overall profile thickness while maintaining structural integrity and enabling alignment detection through the recess geometry.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The display device is nested within the concave recess of the window, with the recess acting as a housing that contains the display. This nesting arrangement reduces the external dimensions of the display assembly while protecting the display device and providing reference surfaces for alignment verification.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Difficulty of detecting and measuring

If the display device is mounted directly on the window surface, then alignment verification is difficult, but creating a recess structure makes alignment detection easier

Engineering Contradiction:
Improvealignment detection difficultyVSAvoidstructure complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

A printed layer is applied to the edge area of the window and the sidewalls of the recess, creating a visual reference that facilitates alignment detection. The printed pattern provides a visible indicator that allows easy verification of whether the display device is properly aligned and positioned within the recess, solving the alignment detection problem through optical enhancement.

Inventive Principle:
Principle #32Color changes

3Strength

If the display device is mounted directly on the window surface, then the structure is compact, but stiffness and impact resistance are insufficient

Engineering Contradiction:
Improveimpact resistanceVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

Resin layers are applied to the edge area of the window and the sidewalls of the recess before mounting the display device. These resin layers act as cushioning elements that absorb and distribute impact forces, providing enhanced protection and stiffness to the display device while being integrated into the recess structure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The window structure combines multiple materials including the window material itself, resin layers for reinforcement and cushioning, and a printed layer for alignment indication. This composite construction provides enhanced stiffness and impact resistance compared to a single-material structure, while the various layers work together to solve multiple functional requirements.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9097930B2Flat panel display
Publication Date: 2015.08.04 SAMSUNG DISPLAY CO LTD
  • US9097930B2 patent drawing
  • US9097930B2 patent drawing
  • US9097930B2 patent drawing

AI summary

A flat panel display including a flat display device; and a window protecting the flat display device, the window transmitting light emitted from the flat display device, wherein the flat display device is in a concave recess on one side of the window.