Flat Panel X-Ray Source With Cathode Array On Exit Window

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Solution Overview

Problem

Existing X-ray radiation sources are limited by their size, efficiency, and heat dissipation capabilities, making them less effective for high-power applications and compact designs, particularly in biohazard decontamination and imaging where wide-area, high-energy X-ray flux is required.

Innovation Solution

A radiation source with a cathode array formed on the exit window, directing the electron beam current at an advantageous angle to a wide-area X-ray target, allowing for efficient heat dissipation and increased X-ray flux generation, enabling the creation of compact, high-power X-ray sources that can operate for extended periods without thermal stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a traditional hot filament cathode is used in an X-ray tube, then X-ray radiation can be produced, but the device size is large and power consumption is high

Engineering Contradiction:
Improvepower consumptionVSAvoiddevice size
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent replaces the traditional hot filament cathode (thermal emission system) with a cold cathode field emission system. This substitution eliminates the need for thermal heating mechanisms, significantly reducing power consumption and enabling compact device design while maintaining X-ray production capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters of the cathode from thermal emission (high temperature, high power) to field emission (low temperature, low power). This parameter change enables the transition from large, power-intensive traditional X-ray tubes to compact, energy-efficient devices

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the anode target area is increased to improve heat dissipation, then thermal stress is reduced, but the device size increases

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoiddevice size
Core Design Contradiction:
TemperatureVSLength of stationary object

Solution Approach 1:

The patent segments the cathode into multiple discrete field emission tips arranged in an array. This segmentation allows the electron beam to be distributed across a larger anode target area, improving heat dissipation capacity while maintaining a compact overall device structure through the vertical arrangement of tips

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar cathode design to a three-dimensional array of field emission tips. This dimensional change allows the electron source to be vertically stacked, enabling larger effective target area for heat dissipation without increasing the horizontal footprint of the device

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If a cold cathode field emission system is used, then power consumption is reduced and device size is minimized, but X-ray flux generation efficiency is limited

Engineering Contradiction:
Improvepower efficiencyVSAvoidX-ray flux generation
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The patent employs a dynamically controllable field emission cathode array where individual tips or groups of tips can be activated or deactivated. This dynamic control allows optimization of electron beam current distribution to maximize X-ray flux generation efficiency while maintaining low overall power consumption and compact size

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses composite field emission tip structures combining different materials with complementary properties. This composite approach enhances electron emission efficiency and stability, enabling higher X-ray flux generation from the compact cold cathode system without increasing power consumption

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the production of high-power, compact X-ray sources with improved heat dissipation, allowing for efficient X-ray flux generation over wide areas, suitable for applications like biohazard decontamination and medical imaging, while reducing cooling requirements and increasing throughput.

Implementation Method 1

A radiation source with a cathode array formed on the exit window, directing the electron beam current at an advantageous angle to a wide-area X-ray target

Methodology Applied
Scientific EffectField emission: Electron Beam

Implementation Method 2

Current from the cathode produces both characteristic line radiation and Bremsstrahlung radiation as it strikes the anode target

Methodology Applied
Scientific EffectBremsstrahlung radiation: X-Ray

Implementation Method 3

Current from the cathode produces both characteristic line radiation and Bremsstrahlung radiation as it strikes the anode target

Methodology Applied
Scientific EffectCharacteristic radiation: X-Ray

Implementation Method 4

allowing for efficient heat dissipation and increased X-ray flux generation, enabling the creation of compact, high-power X-ray sources that can operate for extended periods without thermal stress

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS8155273B2Flat panel X-ray source
Publication Date: 2012.04.10 STELLAR MICRO DEVICES
  • US8155273B2 patent drawing
  • US8155273B2 patent drawing
  • US8155273B2 patent drawing

AI summary

A radiation source which can emit X-ray flux using electron beam currents from a cathode array formed on the window through which the radiation will exit the source. The source can be made in formats which are compact or flat compared with prior art radiation sources. X-ray flux produced by the source can be used for such purposes as radiation imaging, sterilization, decontamination of biohazards or photolithography.